Abstract: A composition for making a cast, thermoformable sheet or slab, comprising: a syrup comprising: about 30-40% SSI—acrylic pre-polymerized syrup by weight at 20% solids; about 30-40% MMA—methyl methacrylate by weight; about 2-3% BA—Butyl acrylate by weight; about 1-15% by weight acrylic chips; and about 1-15% by weight rigid particles with a mean diameter of about 0.5-2000 ?m. The rigid particles may preferably comprise a polymeric material such as poly allyl diglycol carbonate particles. A method for producing a thermoformed article having a textured surface comprising mixing the syrup as above; swelling the acrylic chips; degassing the syrup; heating the syrup; casting the syrup into a sheet; and thermoforming the cast sheet against a mold.
Type:
Grant
Filed:
February 12, 2018
Date of Patent:
March 31, 2020
Assignee:
Aristech Surfaces LLC
Inventors:
Mark Gatman, Scott LaFollette, Neil Caldwell, Jeff Fields
Abstract: A composition for making a cast, thermoformable sheet or slab having a matte surface comprising a syrup comprising about 90% SSI—acrylic pre-polymerized syrup at 20% solids; and about 4-10% particles of about 10-15 microns in diameter of a copolymer of methyl methacrylate and ethylene glycol dimethacrylate or such particles of barium sulfate, calcium carbonate and/or silica. A method for producing a they article having a matte surface comprising mixing a syrup comprising about 90% SSI—acrylic pre-polymerized syrup at 20% solids; and about 4-10% particles of about 10-15 microns in diameter of a copolymer of methyl methacrylate and ethylene glycol dimethacrylate or such particles of barium sulfate, calcium carbonate and/or silica; heating the syrup; casting the syrup into a sheet; and thermoforming the cast sheet against a mold.
Type:
Application
Filed:
August 4, 2014
Publication date:
February 5, 2015
Applicant:
Aristech Surfaces LLC
Inventors:
Scott LaFollette, Mark Gatman, Jim Cannoy
Abstract: A composition for making a cast, thermoformable sheet or slab, comprising: a syrup comprising: about 30-40% SSI—acrylic pre-polymerized syrup at 20% solids; about 30-40% MMA—methyl methacrylate; about 2-3% BA—Butyl acrylate; about 1-15% acrylic chips; and about 1-15% rigid particles with a mean diameter of about 0.5-2000 ?m. The rigid particles may preferably comprise a polymeric material such as poly allyl diglycol carbonate particles. A method for producing a thermoformed article having a textured surface comprising mixing the syrup as above; swelling the acrylic chips; degassing the syrup; heating the syrup; casting the syrup into a sheet; and thermoforming the cast sheet against a mold.
Type:
Application
Filed:
August 4, 2014
Publication date:
February 5, 2015
Applicant:
Aristech Surfaces LLC
Inventors:
Mark Gatman, Scott LaFollette, Neil Caldwell, Jeff Fields