Abstract: A ballistic resilient run-flat tire device, kit and method for manufacturing the same are presented for providing a vehicle a capability of traveling for at least 30 miles at 30 miles per hour, after the device has been compromised as of result of exposure due to ballistic ordinance rifle shots such as 7.62×39 mm and 7.62×54 R or air loss from road hazard punctures. The device includes a tire carcass and a polyurethane inner coating inside the tire carcass that defines an inflatable hollow chamber within the ballistic resilient run-flat tire. The tire carcass has an annular tread, sidewalls, and beads. The polyurethane inner coating inside the tire carcass defining a hollow chamber provides additional protection along the sidewalls and tread of the tire carcass. The kit includes the un-interconnected elements of the device. The method includes the steps of curing, discharging, filling, injecting, introducing, mounting, obtaining, and preparing.

Abstract: A ballistic resilient run-flat tire device, kit and method for manufacturing the same are presented for providing a vehicle a capability of traveling for at least 30 miles at 30 miles per hour, after the device has been compromised as of result of exposure due to ballistic ordinance rifle shots such as 7.62×39 mm and 7.62×54 R or air loss from road hazard punctures. The device includes a tire carcass and a polyurethane inner coating inside the tire carcass that defines an inflatable hollow chamber within the ballistic resilient run-flat tire. The tire carcass has an annular tread, sidewalls, and beads. The polyurethane inner coating inside the tire carcass defining a hollow chamber provides additional protection along the sidewalls and tread of the tire carcass. The kit includes the un-interconnected elements of the device. The method includes the steps of curing, discharging, filling, injecting, introducing, mounting, obtaining, and preparing.

Abstract: The present invention is directed to a method for producing a cured tire filling composition and the composition resulting from such a method. A mixture of a polyisocyanate having an average functionality of at least 2.3; a high molecular weight polyol having a hydroxyl number in the range of about 20 to about 31 and having an actual functionality of greater than 2.1; 6 to 65 weight percent of a polar plasticizing extender oil; and no greater than 0.5 weight percent polyamine is cured in the presence of a catalyst to form a polyurethane elastomer having a vertical rebound of greater than about 60% based on ASTM D2632 and a Durometer hardness in the range of about 5 to 60 (Shore A). The mixture is used to fill a tire prior to curing the composition within the tire casing and results in a deflation-proof tire that has considerably longer road testing life than tire filling compositions currently available.

Abstract: A very soft polyurethane composition is provided having a low level of an aromatic phosphate or phosphonate plasticizer that will perform well as a self-sealing liner to flat-proof pneumatic tires, and will withstand the high temperatures of the tire retread process and still be functional. The liner is produced by a method of meter-mixing an isocyanate component and a high molecular weight polyol component system that can be poured directly into the tire to be lined as it is being rotated to spread the material uniformly in the tire until it sets up and will not cold flow. Also, the meter-mixed liner material can be poured on a flat surface of release paper to form sheet stock that can be cut into strips and then applied to the inner lining of the tire at a later time.

Abstract: The present invention is directed to a method for producing a cured tire filling composition and the composition resulting from such a method. A mixture of a polyisocyanate having an average functionality of at least 2.3; a high molecular weight polyol having a hydroxyl number in the range of about 20 to about 31 and having an actual functionality of greater than 2.1; 6 to 65 weight percent of a polar plasticizing extender oil; and no greater than 0.5 weight percent polyamine is cured in the presence of a catalyst to form a polyurethane elastomer having a vertical rebound of greater than about 60% based on ASTM D2632 and a Durometer hardness in the range of about 5 to 60 (Shore A). The mixture is used to fill a tire prior to curing the composition within the tire casing and results in a deflation-proof tire that has considerably longer road testing life than tire filling compositions currently available.

Abstract: Heat stabilization of polyurethane elastomer catalyzed with organo-metallic catalyst is accomplished by adding a minor amount of elemental sulfur or sulfur-donor material to the liquid mixture of polyol and organic polyisocyanate at the time the catalyst is added. The sulfur remains inert during the polymerization reaction, and as long as the temperature of the cured elastomer does not exceed about 200.degree. F. When the temperature of the urethane exceeds 200.degree. F, the sulfur reacts with the catalyst to form a metallic sulfide, which results in the complete neutralization, or deactivation of the catalyst. Elimination of the organo-metallic catalyst prevents depolymerization of the urethane, and the urethane therefore remains solid at high temperatures for much longer periods of time than has heretofore been possible. The amount of sulfur required to deactivate will depend upon the metal content of the organo-metallic catalyst.

Abstract: Apparatus for filling a vehicle tire with a reactive liquid elastomer which when cured results in a flat-free tire. The apparatus provides for pre-filling the tire with air of desired pressure to properly set the tire bead on its rim and to maintain such tire pressure during the liquid filling operation. The apparatus enables removal of residual air within the tire as the tire is being filled with liquid and also indicates when the tire is completely filled with such liquid.