Patents Assigned to Art Metal Mfg. Co., Ltd.
  • Publication number: 20230291286
    Abstract: A manufacturing method of a cooling member to be used for a rotary electric machine. The manufacturing method includes a preparation step for preparing a plurality of annular collapsible cores having radial projections and recesses, a stacking step for concentrically stacking the plurality of collapsible cores along a direction of extension of a rotational axis of the rotary electric machine, a casting step for pouring a material of the cooling member into a die with the plurality of collapsible cores stacked in the die so that the material covers outer peripheral surfaces and inner peripheral surfaces of the plurality of collapsible cores, and a removal step for removing the plurality of collapsible cores after the casting step.
    Type: Application
    Filed: July 26, 2021
    Publication date: September 14, 2023
    Applicants: AISIN CORPORATION, ART METAL MFG. CO., LTD.
    Inventors: Masaki IKEDA, Toshihiko OKAZAWA, Satoshi MURAKAMI
  • Publication number: 20230253863
    Abstract: A method of manufacturing a stator for a rotary electric machine includes: a step of preparing a stator core formed from a first metal material that is magnetic, the stator core having a space provided on a radially inner side and in which a rotor is to be disposed; a blocking step of covering at least a part of an end surface of the stator core in an axial direction and blocking the space using a blocking member; and a casting step of pouring a second metal material that is non-magnetic to a radially outer side of the stator core with at least a part of the end surface of the stator core covered and with the space blocked through the blocking step in a die.
    Type: Application
    Filed: July 26, 2021
    Publication date: August 10, 2023
    Applicants: AISIN CORPORATION, ART METAL MFG. CO., LTD.
    Inventors: Masaki IKEDA, Toshihiko OKAZAWA
  • Patent number: 11549461
    Abstract: An aluminum alloy having excellent high temperature strength and thermal conductivity; and an internal combustion engine piston including the alloy. The aluminum alloy includes 11.0-13.0% Si, ?0.3% Fe, 0.3-2.0% Mg, 2.0-5.0% Cu, 3.0-4.0% Ni, 0.2-1.0% Mn, 0.05-0.4% Cr, and 0.05-0.4% V, with the remainder including aluminum and unavoidable impurities.
    Type: Grant
    Filed: August 29, 2016
    Date of Patent: January 10, 2023
    Assignees: NIPPON LIGHT METAL COMPANY, LTD., ART METAL MFG. CO., LTD.
    Inventors: Izumi Yamamoto, Kazuhiro Oda, Hiroshi Horikawa, Katsumi Fukaya, Takashi Seki, Tadashi Watanabe
  • Publication number: 20220263378
    Abstract: A rotating electrical machine for vehicle driving that includes a stator core made of a first metal material which is a magnetic material; and a case part that is integrally joined to the stator core and made of a second metal material which is a non-magnetic material, and a joint surface between the case part and the stator core forms a heat receiving surface where the case part receives heat from the stator core.
    Type: Application
    Filed: July 29, 2020
    Publication date: August 18, 2022
    Applicants: AISIN CORPORATION, ART METAL MFG. CO., LTD.
    Inventors: Kiyotaka KOGA, Satoshi MURAKAMI, Masaki IKEDA
  • Publication number: 20220247272
    Abstract: A stator cooling structure including a supporting member that is a single piece member having a cylindrical form going in an axial direction of a rotating electrical machine and that supports a stator core of the rotating electrical machine and forms a passage through which fluid for cooling passes. The supporting member has an inner wall part that supports an outer circumferential surface of the stator core and has a cylindrical form; an outer wall part that faces a radial outer side of the inner wall part and has a cylindrical form; and one or more division wall parts that extend in a radial direction between the inner wall part and the outer wall part and divide the passage formed between the inner wall part and the outer wall part.
    Type: Application
    Filed: July 29, 2020
    Publication date: August 4, 2022
    Applicants: AISIN CORPORATION, ART METAL MFG. CO., LTD.
    Inventors: Satoshi MURAKAMI, Masaki IKEDA, Toshihiko OKAZAWA
  • Patent number: 11111877
    Abstract: A piston in which a solid lubricant resin layer made of a resin containing a solid lubricant is formed at a skirt portion. A guide groove absent area where no guide groove is formed, which is provided in a predetermined range of the solid lubricant resin layer at a center portion in a width direction. The guide grooves directing from the both ends in the width direction of the guide groove absent area to both ends in the width direction of the skirt portion. The end portions of the guide grooves extended to end edges of the solid lubricant resin layer to form open ends. The solid lubricant resin layer and the guide grooves are formed at least at a thrust side skirt portion. The guide grooves are formed in a shape inclined upward from the guide groove absent area toward the end edges of the solid lubricant resin layer.
    Type: Grant
    Filed: March 30, 2016
    Date of Patent: September 7, 2021
    Assignee: ART METAL MFG. CO., LTD.
    Inventors: Chiaki Taresawa, Nobuyuki Fujiwara, Naoki Yamakawa, Kunihiko Kobayashi
  • Publication number: 20210180539
    Abstract: To provide a piston for an internal combustion engine configured to ensure a required amount of cooling oil to be effectively guided to portions that need to be cooled and to achieve a lightweight structure. A piston 3 comprises a piston crown portion 24 including a top portion 21 and a pair of pin boss portions each having a piston pin hole to allow insertion of a piston pin and configures to be cooled by a cooling oil injected from an oil jet apparatus having a nozzle toward a back surface 30a of the top portion 21. The top portion 21 comprises cooling voids 29a, 29b provided near at least one of the pin boss portions inside the top portion 21 and inlet openings 35a, 35b provided on the back surface 30a and configured to guide the oil injected from the nozzle toward the cooling voids 29a and 29b.
    Type: Application
    Filed: February 16, 2017
    Publication date: June 17, 2021
    Applicant: ART METAL MFG. CO., LTD.
    Inventors: Takuya NOGUCHI, Yukihiro KIKUCHI
  • Publication number: 20190186410
    Abstract: An aluminum alloy having excellent high temperature strength and thermal conductivity; and an internal combustion engine piston including the alloy. The aluminum alloy includes 11.0-13.0% Si, ?0.3% Fe, 0.3-2.0% Mg, 2.0-5.0% Cu, 3.0-4.0% Ni, 0.2-1.0% Mn, 0.05-0.4% Cr, and 0.05-0.4% V, with the remainder including aluminum and unavoidable impurities.
    Type: Application
    Filed: August 29, 2016
    Publication date: June 20, 2019
    Applicants: NIPPON LIGHT METAL COMPANY, LTD., ART METAL MFG. CO., LTD.
    Inventors: Izumi YAMAMOTO, Kazuhiro ODA, Hiroshi HORIKAWA, Katsumi FUKAYA, Takashi SEKI, Tadashi WATANABE
  • Patent number: 9995242
    Abstract: There is provided a piston with a surface modified layer for an internal-combustion engine by a method using a particle to be ejected made of iron-based alloy having a diameter of 20 to 200 ?m, a thermal conductivity of 30 W/m·k or less at 25° C., and a specific gravity of 7.5 g/cm3 or greater. The method includes: first treatment for ejecting the particle onto a surface of a piston made of aluminum-silicon alloy or aluminum-copper-based alloy in a space in which oxygen exists at arc height value of 0.07 to 0.13 mm (N), second treatment for ejecting the particle onto the surface of the piston in a space in which oxygen exists at arc height of 0.13 to 0.22 mm (N), and heating treatment applying to the piston for 1.5 hours or longer at 170 to 190° C. in a space in which oxygen exists.
    Type: Grant
    Filed: October 8, 2013
    Date of Patent: June 12, 2018
    Assignees: Art Metal Mfg. Co., Ltd., Fuji Kihan Co., Ltd.
    Inventors: Nobuyuki Fujiwara, Yoshio Miyasaka
  • Publication number: 20160251589
    Abstract: A composition for a lubricating film includes molybdenum disulfide particles which are dispersed, and a binding resin, and is a composition for coating a surface of a base material made of metal with a lubricating film in which the molybdenum disulfide particles are bound together by the binding resin. The composition for a lubricating film contains 50 mass % to 70 mass % of the molybdenum disulfide particles with respect to a total amount of the molybdenum disulfide particles and the binding resin. An average particle size of the molybdenum disulfide particles is in a range of 0.1 ?m to 3.0 ?m.
    Type: Application
    Filed: February 25, 2016
    Publication date: September 1, 2016
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, ART METAL MFG, CO., LTD., AKROS Co., Ltd.
    Inventors: Misato KISHI, Yoshio FUWA, Koji SAITO, Keiji HAYASHI, Ichiro YAMAGUCHI, Naoto KOYAMAISHI, Shinya TERADA, Nobuyuki FUJIWARA, Yuichiro KANAZAWA, Shin MAKINO, Keisuke MIYAMOTO, Masako JIMBO
  • Publication number: 20150233320
    Abstract: There is provided a piston with a surface modified layer for an internal-combustion engine by a method using a particle to be ejected made of iron-based alloy having a diameter of 20 to 200 ?m, a thermal conductivity of 30 W/m·k or less at 25° C., and a specific gravity of 7.5 g/cm3 or greater. The method includes: first treatment for ejecting the particle onto a surface of a piston made of aluminum-silicon alloy or aluminum-copper-based alloy in a space in which oxygen exists at arc height value of 0.07 to 0.13 mm (N), second treatment for ejecting the particle onto the surface of the piston in a space in which oxygen exists at arc height of 0.13 to 0.22 mm (N), and heating treatment applying to the piston for 1.5 hours or longer at 170 to 190° C. in a space in which oxygen exists.
    Type: Application
    Filed: October 8, 2013
    Publication date: August 20, 2015
    Applicants: Art Metal Mfg. Co., Ltd., Fuji Kihan co., Ltd.
    Inventors: Nobuyuki Fujiwara, Yoshio Miyasaka
  • Publication number: 20140102905
    Abstract: In a method of plating aluminum based articles, an iron-based composite plating bath formed by admixing a nano-sized, particle-deposited carbon material into an iron plating bath at a ratio of 1.0 g per liter is provided. Using the iron-based composite plating bath, an iron-based composite plating layer containing the nano-sized, particle-deposited carbon material is plated on an aluminum-based base material.
    Type: Application
    Filed: December 13, 2013
    Publication date: April 17, 2014
    Applicants: ART METAL MFG.CO., LTD., NISSEI PLASTIC INDUSTRIAL CO., LTD.
    Inventors: Tomoyuki SATO, Masashi SUGANUMA, Tomonori KARASAWA, Shoji KANAI, Akira MATSUMOTO
  • Publication number: 20130139767
    Abstract: A cooling system for a piston of an internal combustion engine includes a cooling channel (34) designed as an oil passage embedded in the piston and arranged adjacent to a top ring groove, and an oil supply portion (8) that supplies oil to the cooling channel. An amount of oil supplied from the oil supply portion to the cooling channel is made larger when an amount of heat generated in a combustion chamber is large than when the amount of heat generated in the combustion chamber is small.
    Type: Application
    Filed: June 6, 2011
    Publication date: June 6, 2013
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, ART METAL MFG, CO., LTD., TPR CO., LTD.
    Inventors: Takashi Koyama, Naoki Umeda, Masao Ishida, Satoshi Nagata, Kenichi Harashina, Hideaki Nakasone, Ichiro Tsukada, Akinori Toyoshima, Masaya Hirano
  • Patent number: 8430020
    Abstract: A piston allowing a lubrication layer of a resin coating with a low friction coefficient to be tightly adhered to a skirt portion of a piston for an internal combustion engine, with low friction, superior wear resistance, and superior anti-seizing properties and that can reduce wear of a cylinder inner wall even if the lubrication layer is peeled off or abraded, is provided. Metal or ceramic fine particles having an average particle diameter of 20 ?m to 400 ?m are injected with compressed air or compressed nitrogen as a mixture fluid onto the skirt portion of the piston, made of an aluminum alloy and produced by a method such as casting or forging, at an injection speed of 80 m/s or more or an injection pressure of 0.2 MPa or more to be collided with the skirt portion, thereby uniformly making a microstructure of a piston base material fine-grained in a depth range of 1 ?m to 15 ?m from a surface of the skirt portion and forming a modified layer with an activated surface.
    Type: Grant
    Filed: October 7, 2009
    Date of Patent: April 30, 2013
    Assignees: Art Metal Mfg Co., Ltd., Fuji Kihan Co., Ltd.
    Inventors: Nobuyuki Fujiwara, Hiroshi Narusawa, Tsutomu Sakai, Yoshio Miyasaka
  • Patent number: 8240039
    Abstract: A method is provided for producing a piston for an internal-combustion engine of the structure in which a piston body which is composed of a crown having a groove for fitting a piston ring into an outer circumference surface and a skirt in connection with the bottom of the crown is provided with an annular cavity for flowing cooling liquid on an inside of the groove, the method comprising the steps of: forming the crown and the skirt individually; forming an annular groove for the annular cavity in the inner bottom of the crown and an annular rib in connection with the open edge of the annular groove before the crown and the skirt are joined together; bending the rib toward the opening of the annular groove by application of pressure to close the opening of the annular groove to thereby form the annular cavity; and joining the crown and the skirt together.
    Type: Grant
    Filed: September 11, 2008
    Date of Patent: August 14, 2012
    Assignees: Riken Forge Co., Ltd, Art Metal Mfg. Co., Ltd.
    Inventors: Atsushi Kondoh, Osamu Tanaka, Shoji Kanai, Takaaki Komatsu
  • Patent number: 8231741
    Abstract: An internal combustion piston comprises a modified layer produced by a surface treatment including injecting injection powders having a diameter of 20 ?m to 400 ?m and containing a reinforcing element to be collided with a surface of the internal combustion piston obtained by casting and forging by injecting at an injection speed of 80 m/s or more or at an injection pressure of 0.3 MPa or more, the reinforcing element improving a strength of an alloy comprising the piston when being diffused and penetrated in the alloy, wherein by the surface treatment, oxides generated on the surface of the piston by the casting and forging are removed, and surface flaws generated on the surface are repaired, whereby the modified layer is formed to have a uniformly fine-grained metal microstructure which contains the reinforcing element in the injection powders diffused and penetrated in the vicinity of the surface of the piston and an alloy element of the alloy comprising the piston.
    Type: Grant
    Filed: May 10, 2010
    Date of Patent: July 31, 2012
    Assignees: Art Metal Mfg Co., Ltd., Fuji Kihan Co., Ltd.
    Inventors: Nobuyuki Fujiwara, Yoshio Miyasaka
  • Patent number: 8069773
    Abstract: A piston is equipped with a skirt that has a sliding surface provided with an oil repellent resin layer. A solid lubricating resin layer and the oil repellent resin layer are exposed on the sliding surface. On the sliding surface, the oil repellent resin layer extends at an incline with respect to the centerline of the sliding surface in a circumferential direction of the piston.
    Type: Grant
    Filed: July 25, 2008
    Date of Patent: December 6, 2011
    Assignees: Toyota Jidosha Kabushiki Kaisha, Art Metal Mfg. Co., Ltd.
    Inventors: Takao Suzuki, Shoji Kanai
  • Patent number: 7767033
    Abstract: A method for surface treatment capable of easily improving a mechanical strength of an internal combustion piston at a reasonable cost is provided. A modified surface layer is formed by injecting injection powders containing a reinforcing element to be collided with an Al—Si alloy-based piston obtained by casting and forging by injecting under predetermined conditions, the reinforcing element being diffused and penetrated in the piston to improve the strength thereof. When a function, such as fuel modification, is imparted to the modified surface layer, an element exhibiting a photocatalytic function by oxidation, such as Ti, Sn, Zn, Zr, or W, is selected as the reinforcing element.
    Type: Grant
    Filed: July 18, 2007
    Date of Patent: August 3, 2010
    Assignees: Art Metal Mfg Co., Ltd., Fuji Kihan Co., Ltd.
    Inventors: Nobuyuki Fujiwara, Yoshio Miyasaka
  • Publication number: 20100083827
    Abstract: A piston allowing a lubrication layer of a resin coating with a low friction coefficient to be tightly adhered to a skirt portion of a piston for an internal combustion engine, with low friction, superior wear resistance, and superior anti-seizing properties and that can reduce wear of a cylinder inner wall even if the lubrication layer is peeled off or abraded, is provided. Metal or ceramic fine particles having an average particle diameter of 20 ?m to 400 ?m are injected with compressed air or compressed nitrogen as a mixture fluid onto the skirt portion of the piston, made of an aluminum alloy and produced by a method such as casting or forging, at an injection speed of 80 m/s or more or an injection pressure of 0.2 MPa or more to be collided with the skirt portion, thereby uniformly making a microstructure of a piston base material fine-grained in a depth range of 1 ?m to 15 ?m from a surface of the skirt portion and forming a modified layer with an activated surface.
    Type: Application
    Filed: October 7, 2009
    Publication date: April 8, 2010
    Applicants: ART METAL MFG CO., LTD., FUJI KIHAN CO., LTD.
    Inventors: Nobuyuki Fujiwara, Hiroshi Narusawa, Tsutomu Sakai, Yoshio Miyasaka
  • Publication number: 20090071001
    Abstract: A method is provided for producing a piston for an internal-combustion engine of the structure in which a piston body which is composed of a crown having a groove for fitting a piston ring into an outer circumference surface and a skirt in connection with the bottom of the crown is provided with an annular cavity for flowing cooling liquid on an inside of the groove, the method comprising the steps of: forming the crown and the skirt individually; forming an annular groove for the annular cavity in the inner bottom of the crown and an annular rib in connection with the open edge of the annular groove before the crown and the skirt are joined together; bending the rib toward the opening of the annular groove by application of pressure to close the opening of the annular groove to thereby form the annular cavity; and joining the crown and the skirt together.
    Type: Application
    Filed: September 11, 2008
    Publication date: March 19, 2009
    Applicants: RIKEN FORGE CO., LTD., ART METAL MFG. CO., LTD.
    Inventors: Atsushi KONDOH, Osamu TANAKA, Shoji KANAI, Takaaki KOMATSU