Abstract: A molded plastic spacer for securing a drawer slide to a cabinet panel. The plastic spacer may have one or more lugs extending orthogonally from a cabinet panel contact face and configured to interface with corresponding recesses in the cabinet panel. The one or more lugs may further include a tapered central bore capable of receiving a pin. Driving the pin through the bore causes the lug to expand such that a ribbed exterior surface of the lug engages with the cabinet panel and secures the plastic spacer in place. Each of the one or more lugs having space above the respective pin for robotically driving the pin.

Abstract: Furniture, such as a bed, dresser, cabinetry has a display system affixing a stack of interchangeable decorative panels to the furniture. The display system has an overlaying panelar frame that captures the stack of panels and has at least one elongated fastener securing the overlaying panelar frame on to a surface of the furniture item. The stack of interchangeable panels are each visually different such as having different colors and/or patterns and can be sandwiched between the overlaying panelar frame and the mounting surface in a pocket to immovably maintain the interchangeable panels against the furniture component. The stack of interchangeable panels can be rearranged such that a different panel is placed on top of the stack or the outermost position and thereby be visible through the opening in the overlaying panelar frame.

Abstract: A textile deck assembly, method of fabricating, and method of installing onto a seat frame assembly. The textile deck assembly includes a platform portion and a plurality of straps coupled to a rearward edge of the platform portion. The materials of the textile deck assembly are matched so that the plurality of straps undergoes most or all of the elongation under load (e.g., when a person sits thereon), while the platform portion, even though it is flexible and compliant, is stretch resistant and undergoes little or no stretching under load. A battery of durability tests were performed on the textile deck assembly, including deflection testing, fatigue testing, and drop testing, and compared with conventional seat decks that utilize sinuous springs. The durability of the textile deck assembly to was found to outperform conventional seat decks.

Abstract: An adjustable lumbar support system for a chair having a single swing bar. An actuator is mounted between the lumbar support base and the chair frame and may be motorized. Extending the extension shaft of the actuator provides additional support to a user seated in the chair.

Abstract: An upholstered component, such as panels, assembled onto a furniture frame or a chair mechanism by way of a connection system provides a robust connection and economical manufacturing process. The connection includes a T-nut and a spacer attached on opposite sides of a wood form to be upholstered. The threaded barrel of the T-nut inserted in a hole through the wood form and with T-nut prongs embedding into a surface of the side of the wood form that will be facing outwardly on the furniture. The spacer is inserted into the hole at the opposite side of the wood form and is retained therein by an interference fit. The wood form is upholstered and is then attached to the furniture frame or mechanism with a bolt connecting to the furniture frame or mechanism and then extending through the spacer, into the hole and into the threaded barrel of the T-nut.

Abstract: An upholstered chair, recliner, or sofa with a frame including a pair blowmolded hollow arm rest forms, wherein frame members extend between the forms. Further components may be blowmolded such as a backrest. The arm rest forms and backrest may be reinforced with metal plates and assembled into a recliner. The connections to the arm rest forms providing a geometrically rigid and robust frame that is weighs less, is quicker to assemble, and is more robust. Upholstery sacks are easily attached to the frame.

Abstract: An upholstered sofa sits in a protective tray with an integrated dust cover. The protective tray attached to a wood frame of the sofa around a frame opening at a dust cover portion of the protective tray. The tray having a separable juncture between an edge portion of the dust cover portion and the portions of the protective tray surrounding the dust cover portion, whereby portions of the tray surrounding the dust cover portion may be removed at a retail sales location or a user's home. The protective tray with the integrated dust cover is semi-rigid and may be attached robotically at the manufacturer's facility.

Abstract: A sofa frame covered by a form fitting upholstery sack where the upholstery sack incorporates integrated support webbing comprising a plurality of webbing straps. With the upholstery sack properly positioned on the back rest portion, the support webbing is positioned on the front of the back rest portion frame. The upholstery sack is pre-formed to snugly fit over the back rest portion of the sofa frame. Installation time is decreased when compared to the time required for conventional webbing and upholstery installations.

Abstract: An upholstered piece of furniture with a frame including a pair blow molded hollow arm rest forms, wherein spanning wood frame members extend between the forms. The wood frame members secured to the forms with interference fits, and minimal threaded fasteners. The arm rest forms have through slots which allow the seat deck and arm upholstery to be pulled through and anchored with staples providing a secure attachment. Threaded fasteners clamp onto the polymer wall of the forms for attachment of frame members. A blowmolded backrest has a metal reinforcing arms connecting to a seat platform. Holes in arm rest allow upholstery panel connections with Christmas tree connectors. The connections to the arm rest forms and providing a geometrically rigid and robust sofa frame that is weighs less, is quicker to assemble, and is more robust. The finishing of the sofa is also quicker and easier than conventional sofas.

Abstract: A textile deck assembly, method of fabricating, and method of installing onto a seat frame assembly. The textile deck assembly includes a platform portion and a plurality of straps coupled to a rearward edge of the platform portion. The materials of the textile deck assembly are matched so that the plurality of straps undergoes most or all of the elongation under load (e.g., when a person sits thereon), while the platform portion, even though it is flexible and compliant, is stretch resistant and undergoes little or no stretching under load. A battery of durability tests were performed on the textile deck assembly, including deflection testing, fatigue testing, and drop testing, and compared with conventional seat decks that utilize sinuous springs. The durability of the textile deck assembly to was found to outperform conventional seat decks.

Abstract: An upholstered sofa comprises a sofa frame covered with fitted upholstery. The fitted upholstery provided by a form fit upholstery cover or covers formed of upholstery material and comprising stitched upholstery panels and pieces, the cover having upholstery edge portions with attachment means for securement of the edge portion without staples to the sofa frame. The attachment means may be a resilient polymer channel sewn to the upholstery material. The attachment means may be a plurality of elastic cords with connectors on distal ends of the cords. The elastic cords may be stretched and attached to features on the sofa frame or to features on the upholstery cover thereby keeping the upholstery cover assembly taught on the sofa frame.

Abstract: An adjustable lumbar support system for a chair having a single swing bar. An actuator is mounted between the lumbar support base and the chair frame and may be motorized. Extending the extension shaft of the actuator provides additional support to a user seated in the chair.