Abstract: Multi-winding magnetic structures and methods of making multi-winding magnetic structures are disclosed. In one embodiment, a multi-winding magnetic structure includes a core constructed of a magnetic material and a plurality of windings. The core includes a core top, a core bottom, and a plurality of columns. The core top has an exterior edge defining a shape of the core top. A central section of the core top has a substantially constant thickness that defines a thickness of the core top. The core bottom is beneath the core top and has an exterior edge defining a shape of the core bottom. A central section of the core bottom has a substantially constant thickness that defines a thickness of the core bottom. The thickness of one of the core bottom and the core top decreases from an edge of its central section to its exterior edge. The plurality of columns extends from the core bottom to the core top and the plurality of windings are wound around the columns.

Abstract: A control circuit for controlling one or more power switches of a power converter includes a voltage control loop and a current control loop. The control circuit is configured to generate a current reference for the current control loop using the voltage control loop and an AC reference signal. The control circuit is configured to operate in at least a first mode in which a parameter of the voltage control loop is sampled only at every other zero crossing of the AC reference signal and the sampled parameter is used to generate the current reference for the current control loop. The power converter may be an AC-DC converter or a DC-AC converter (i.e., inverter). Alternatively, the voltage control loop may be sampled at every zero crossing of the AC reference signal, and/or more frequently during transient load conditions.

Abstract: Bridgeless boost PFC circuits and systems providing an improved method of current sensing using two current sensing resistors is envisaged. Analog switches are provided to select one of the two current sensing resistors based on the polarity of the AC line. An amplifier is provided to eliminate use of resistors with large values, thus resulting in lower power loss and efficient systems.

Abstract: Methods of making an assembly are disclosed. The assembly may include a circuit board with a top surface and a circuit component mounted on the top surface of the circuit board. The method may include positioning an inductor coil above the circuit component and the top surface of the circuit board and encapsulating the inductor coil, the circuit component and at least part of the top surface of the circuit board in a magnetic material. Assemblies according to such methods are also disclosed.

Abstract: A method of generating an output voltage from a variable input voltage with a power factor correction (PFC) system is disclosed. The PFC system includes a first power rail and a second power rail connected in parallel between an input for receiving the input voltage and an output for outputting the output voltage. The method includes operating one or both of the first power rail and the second power rail to generate the output based, at least in part, on whether the input voltage exceeds a threshold voltage. Power supplies and PFC systems suitable for performing the method are also disclosed.

Abstract: Switching device controllers, drive circuits, power converters and related methods are disclosed. One example controller for a switching device includes a drive circuit for controlling the switching device and an auxiliary circuit coupled to the drive circuit. The auxiliary circuit includes an input for receiving a waveform having alternating first and second intervals. The auxiliary circuit is configured to energize the drive circuit during the first intervals and de-energize the drive circuit during the second intervals. One example method of energizing and de-energizing a drive circuit for a switching device includes receiving a waveform having alternating first and second intervals, energizing the drive circuit during the first intervals, and de-energizing the drive circuit during the second intervals.

Abstract: A method of operating an LED driver including a power converter to generate an output current for powering an LED and to provide active power factor correction is disclosed. The power converter is coupled between an input to receive a rectified AC voltage and an output for providing the output current to the LED. The method includes operating the power converter at a substantially fixed frequency in an open loop mode based on a current through the inductive element and the rectified AC voltage. LED drivers operable in accordance with the disclosed method are disclosed.

Abstract: A power system includes a plurality of DC/DC converters and a DC/AC inverter. The plurality of DC/DC converters having outputs electrically connected in parallel for supplying a DC voltage bus to an input of the DC/AC inverter. The plurality of DC/DC converters each include a maximum power point tracker (MPPT). Various DC/DC converters and DC/AC inverters suitable for use in this system and others are also disclosed.

Abstract: A method of controlling a power factor correction (PFC) converter that has a discontinuous input current includes sensing the input current, sensing an output voltage and controlling a duty cycle of at least one switch in the converter in response to the sensed input current and output voltage using a control equation for controlling the duty cycle of the switch such that an average input current to the converter is sinusoidal. Example circuits capable of performing the method are also disclosed.

Abstract: Multi-winding magnetic structures and methods of making multi-winding magnetic structures are disclosed. A multi-winding magnetic structure includes a plurality of windings (512A, 512B; 612A, 612B, 612C; 712A, 712B; 912A, 912B, 912C; 1012A, 1012B; 1112A, 1112B; 1212A, 1212B; 1412; 1512A, 1512B) and a core (402; 502; 602; 702; 902; 1202; 1402; 1502) formed of a magnetic material. The core includes a core top (408; 508; 608; 708; 908; 1208; 1408; 1508), a core bottom (410; 510; 610; 710; 910; 1210; 1410; 1510) and a plurality of columns (404A, 404B, 404C; 504A, 504B; 604A, 604B, 604C; 704A, 704B; 904A, 90413, 904C; 1204; 1404; 1504). The core top has an exterior edge (1522) defining the shape of the core top and a central section (1516) having a substantially constant thickness. The core bottom which is beneath the core top has an exterior edge (1526) defining the shape of the core bottom and a central section (1518) having a substantially constant thickness.

Abstract: Power supplies, power adapters, and related methods are disclosed. One example power supply includes an open loop DC to DC converter having an input for connecting to an input power source and an output for supplying a DC output voltage or current and an enable/disable circuit coupled to the open loop DC to DC converter. The enable/disable circuit is configured to enable and disable the open loop DC to DC converter as a function of the DC output voltage or current. One example method includes determining a DC output voltage or current from an open loop DC to DC converter and enabling and disabling the open loop DC to DC converter as a function of the determined DC output voltage or current.

Abstract: A method of operating a DC-AC inverter to produce AC power having alternating positive and negative half cycles is disclosed. The inverter includes an input connected to a DC power source, an output, a first buck converter coupled between the input and the output and a second buck converter coupled between the input and output. The method includes alternately operating the first buck converter and the second buck converter to alternately produce the positive and negative half cycles at the output.

Abstract: Multi-winding magnetic structures and methods of making multi-winding magnetic structures are disclosed. In one embodiment, a multi-winding magnetic structure includes a core constructed of a magnetic material and a plurality of windings. The core includes a core top, a core bottom, and a plurality of columns. The core top has an exterior edge defining a shape of the core top. A central section of the core top has a substantially constant thickness that defines a thickness of the core top. The core bottom is beneath the core top and has an exterior edge defining a shape of the core bottom. A central section of the core bottom has a substantially constant thickness that defines a thickness of the core bottom. The thickness of one of the core bottom and the core top decreases from an edge of its central section to its exterior edge. The plurality of columns extends from the core bottom to the core top and the plurality of windings are wound around the columns.

Abstract: A cost effective solution for power factor correction in power devices operating at two widely separated input voltages comprises two unequal power rails. One power rail is optimized for operation at high line voltage only, while the other power rail is designed only for low line voltage. When operating at high line voltage, the second rail is disabled. At low line, both power rails are enabled but by virtue of unequal boost inductors, the high line power rail handles only about 30% of the power while the low line power rail handles the remaining power. Hence, the efficiency at high line voltage is maximized. As the inductance used in the high line power rail is much higher in value, it stays in continuous conduction mode for all load conditions and hence the power factor is significantly improved.

Abstract: An isolated switching power converter includes a power isolation transformer having at least one primary winding, at least one secondary winding and a plurality of sides, a first power board mechanically coupled to a first side of the transformer, and a second power board mechanically coupled to a second side of the transformer. The first power board includes a primary side circuit electrically coupled to the at least one primary winding, and the second power board includes a secondary side circuit electrically coupled to the at least one secondary winding.

Abstract: A driver circuit for one or more LEDs includes a power circuit having an output terminal, a capacitor coupled to the output terminal and a switch, and a control circuit coupled to the power circuit for controlling the power circuit. The control circuit is configured to operate the switch for coupling a resistance in series with the capacitor in response to detecting an open circuit condition at the output terminal. Additionally, or alternatively, the driver circuit may include a switched mode power supply, and the control circuit may be configured to switch operation of the switched mode power supply from a current control mode to a voltage control mode, and reduce a current setting for the current control mode, in response to detecting an open circuit condition at the output terminal.

Abstract: A method of controlling a multiphase power converter including a plurality of sub-converters coupled to provide power to a load is disclosed. Each sub-converter includes a power switch. The method includes selectively and consistently turning on the power switch of one or more of the sub-converters at substantially a same time as a reference signal representing a desired output of the power converter increases. The method further includes selectively and consistently turning off the power switch of one or more of the sub-converters at substantially a same time as the reference signal representing the desired output of the power converter decreases. Other methods, multiphase power converters and controllers for multiphase power converters are also disclosed.

Abstract: A method of operating a switching power converter having at least one power switch controlled by a drive signal having a switching frequency is disclosed. The method includes monitoring an output power of the switching power converter, determining whether the output power has decreased below a threshold level and, in response to the output power decreasing below the threshold level, changing the switching frequency of the drive signal from a first switching frequency to a second switching frequency when an operating condition of the switching power converter is satisfied. Also disclosed are controllers and switching power converters (including PFC converters).

Abstract: According to one example embodiment, a bridgeless boost power factor correction (PFC) system includes a first input for connection to a first line of an alternating current (AC) source and a second input for connection to a second line of the AC source. The PFC system includes an output for delivering an output of the bridgeless boost PFC system, a first boost choke coupled to the first input and a second boost choke coupled to the second input. A common mode choke is coupled between the first and second input and the first and second boost choke. A first X capacitor is coupled between the first input and the output and a second X capacitor coupled between the second input and the output.

Abstract: A method of generating an output voltage from a variable input voltage with a power factor correction (PFC) system is disclosed. The PFC system includes a first power rail and a second power rail connected in parallel between an input for receiving the input voltage and an output for outputting the output voltage. The method includes operating one or both of the first power rail and the second power rail to generate the output based, at least in part, on whether the input voltage exceeds a threshold voltage. Power supplies and PFC systems suitable for performing the method are also disclosed.