Patents Assigned to ATI PROPERTIES LLC
  • Patent number: 11920231
    Abstract: A non-limiting embodiment of a titanium alloy comprises, in weight percentages based on total alloy weight: 5.5 to 6.5 aluminum; 1.5 to 2.5 tin; 1.3 to 2.3 molybdenum; 0.1 to 10.0 zirconium; 0.01 to 0.30 silicon; 0.1 to 2.0 germanium; titanium; and impurities. A non-limiting embodiment of the titanium alloy comprises a zirconium-silicon-germanium intermetallic precipitate, and exhibits a steady-state creep rate less than 8×10?4 (24 hrs)?1 at a temperature of at least 890° F. under a load of 52 ksi.
    Type: Grant
    Filed: January 28, 2022
    Date of Patent: March 5, 2024
    Assignee: ATI PROPERTIES LLC
    Inventors: John V. Mantione, David J. Bryan, Matias Garcia-Avila
  • Patent number: 11851734
    Abstract: According to one embodiment, an alpha-beta titanium alloy comprises, in weight percentages: an aluminum equivalency in the range of about 6.7 to 10.0; a molybdenum equivalency in the range of 0 to 5.0; at least 2.1 vanadium; 0.3 to 5.0 cobalt; titanium; and incidental impurities.
    Type: Grant
    Filed: March 31, 2022
    Date of Patent: December 26, 2023
    Assignee: ATI PROPERTIES LLC
    Inventor: John W. Foltz, IV
  • Patent number: 11725267
    Abstract: A method for heat treating a powder metallurgy nickel-base alloy article comprises placing the article in a furnace at a start temperature in the furnace that is 80° C. to 200° C. below a gamma prime solvus temperature, and increasing the temperature in the furnace to a solution temperature at a ramp rate in the range of 30° C. per hour to 70° C. per hour. The article is solution treated for a predetermined time, and cooled to ambient temperature.
    Type: Grant
    Filed: January 3, 2020
    Date of Patent: August 15, 2023
    Assignee: ATI PROPERTIES LLC
    Inventors: Kevin Bockenstedt, Ramesh S. Minisandram
  • Patent number: 11697870
    Abstract: A method of producing a beta-titanium alloy elongated product form having a chemical composition as specified in UNS R58150 or ASTM F2066-13. The method comprises solution treating, aging, straightening, stress-relief aging, and cooling the elongated product form. Articles of manufacture comprising or produced from beta-titanium alloy elongated product forms made according to the method also are disclosed.
    Type: Grant
    Filed: September 20, 2018
    Date of Patent: July 11, 2023
    Assignee: ATI PROPERTIES LLC
    Inventors: Mary E. Seals, Kayla J. Console, Patrick C. Markle
  • Patent number: 11674200
    Abstract: A non-limiting embodiment of a titanium alloy comprises, in weight percentages based on total alloy weight: 2.0 to 5.0 aluminum; 3.0 to 8.0 tin; 1.0 to 5.0 zirconium; 0 to a total of 16.0 of one or more elements selected from the group consisting of oxygen, vanadium, molybdenum, niobium, chromium, iron, copper, nitrogen, and carbon; titanium; and impurities. A non-limiting embodiment of the titanium alloy comprises an intentional addition of tin and zirconium in conjunction with certain other alloying additions such as aluminum, oxygen, vanadium, molybdenum, niobium, and iron, to stabilize the ? phase and increase the volume fraction of the ? phase without the risk of forming embrittling phases, which was observed to increase room temperature tensile strength while maintaining ductility.
    Type: Grant
    Filed: April 9, 2021
    Date of Patent: June 13, 2023
    Assignee: ATI PROPERTIES LLC
    Inventors: Matias Garcia-Avila, John V. Mantione, Matthew J. Arnold
  • Patent number: 11384413
    Abstract: A non-limiting embodiment of a titanium alloy comprises, in percent by weight based on total alloy weight: 5.1 to 6.5 aluminum; 1.9 to 3.2 tin; 1.8 to 3.1 zirconium; 3.3 to 5.5 molybdenum; 3.3 to 5.2 chromium; 0.08 to 0.15 oxygen; 0.03 to 0.20 silicon; 0 to 0.30 iron; titanium; and impurities. A non-limiting embodiment of the titanium alloy comprises an intentional addition of silicon in conjunction with certain other alloying additions to achieve an aluminum equivalent value of at least 6.9 and a molybdenum equivalent value of 7.4 to 12.8, which was observed to improve tensile strength at high temperatures.
    Type: Grant
    Filed: March 9, 2020
    Date of Patent: July 12, 2022
    Assignee: ATI PROPERTIES LLC
    Inventors: John V. Mantione, David J. Bryan, Matias Garcia-Avila
  • Patent number: 11319616
    Abstract: According to one embodiment, an alpha-beta titanium alloy comprises, in weight percentages: an aluminum equivalency in the range of about 6.7 to 10.0; a molybdenum equivalency in the range of 0 to 5.0; at least 2.1 vanadium; 0.3 to 5.0 cobalt; titanium; and incidental impurities.
    Type: Grant
    Filed: February 3, 2020
    Date of Patent: May 3, 2022
    Assignee: ATI PROPERTIES LLC
    Inventor: John W. Foltz, IV
  • Patent number: 11268179
    Abstract: A non-limiting embodiment of a titanium alloy comprises, in weight percentages based on total alloy weight: 5.5 to 6.5 aluminum; 1.5 to 2.5 tin; 1.3 to 2.3 molybdenum; 0.1 to 10.0 zirconium; 0.01 to 0.30 silicon; 0.1 to 2.0 germanium; titanium; and impurities. A non-limiting embodiment of the titanium alloy comprises a zirconium-silicon-germanium intermetallic precipitate, and exhibits a steady-state creep rate less than 8×10?4 (24 hrs)?1 at a temperature of at least 890° F. under a load of 52 ksi.
    Type: Grant
    Filed: August 28, 2018
    Date of Patent: March 8, 2022
    Assignee: ATI PROPERTIES LLC
    Inventors: John V. Mantione, David J. Bryan, Matias Garcia-Avila
  • Patent number: 11186898
    Abstract: Nickel-based alloys having improved localized corrosion resistance, improved stress-corrosion cracking (SCC) resistance and impact strength are disclosed. The improvements come from the provision of compositions that are resistant to deleterious phase formation and from the addition of alloying elements that improve corrosion resistance, impact strength, and SCC resistance. The nickel-based alloys of the present invention have controlled amounts of Ni, Cr, Fe, Mo, Co, Cu, Mn, C, N, Si, Ti, Nb, Al, and B. When subjected to post-cladding heat treatments or welding, the nickel-based alloys retain their corrosion resistance and possess desirable impact strengths.
    Type: Grant
    Filed: March 8, 2021
    Date of Patent: November 30, 2021
    Assignee: ATI Properties LLC
    Inventors: Nacéra Sabrina Meck, David S. Bergstrom, John J. Dunn, David C. Berry
  • Patent number: 11150021
    Abstract: Certain embodiments of a melting and casting apparatus comprising includes a melting hearth; a refining hearth fluidly communicating with the melting hearth; a receiving receptacle fluidly communicating with the refining hearth, the receiving receptacle including a first outflow region defining a first molten material pathway, and a second outflow region defining a second molten material pathway; and at least one melting power source oriented to direct energy toward the receiving receptacle and regulate a direction of flow of molten material along the first molten material pathway and the second molten material pathway. Methods for casting a metallic material also are disclosed.
    Type: Grant
    Filed: April 7, 2011
    Date of Patent: October 19, 2021
    Assignee: ATI PROPERTIES LLC
    Inventors: Travis R. Moxley, Lanh G. Dinh, Timothy F. Soran, Edmund J. Haas, Douglas P. Austin, Matthew J. Arnold, Eric R. Martin
  • Patent number: 11111552
    Abstract: A method of processing a metal alloy includes heating to a temperature in a working temperature range from a recrystallization temperature of the metal alloy to a temperature less than an incipient melting temperature of the metal alloy, and working the alloy. At least a surface region is heated to a temperature in the working temperature range. The surface region is maintained within the working temperature range for a period of time to recrystallize the surface region of the metal alloy, and the alloy is cooled so as to minimize grain growth. In embodiments including superaustenitic and austenitic stainless steel alloys, process temperatures and times are selected to avoid precipitation of deleterious intermetallic sigma-phase. A hot worked superaustenitic stainless steel alloy having equiaxed grains throughout the alloy is also disclosed.
    Type: Grant
    Filed: November 12, 2013
    Date of Patent: September 7, 2021
    Assignee: ATI PROPERTIES LLC
    Inventors: Robin M. Forbes Jones, Ramesh S. Minisandram
  • Patent number: 11059088
    Abstract: Processes and methods related to processing and hot working alloy ingots are disclosed. A metallic material layer is deposited onto at least a region of a surface of an alloy ingot before hot working the alloy ingot. The processes and methods are characterized by a reduction in the incidence of surface cracking of the alloy ingot during hot working.
    Type: Grant
    Filed: February 19, 2016
    Date of Patent: July 13, 2021
    Assignee: ATI PROPERTIES LLC
    Inventors: Urban J. De Souza, Robin M. Forbes Jones, Richard L. Kennedy, Christopher M. O'Brien
  • Patent number: 11059089
    Abstract: Processes and methods related to processing and hot working alloy ingots are disclosed. A metallic material layer is deposited onto at least a region of a surface of an alloy ingot before hot working the alloy ingot. The processes and methods are characterized by a reduction in the incidence of surface cracking of the alloy ingot during hot working.
    Type: Grant
    Filed: August 14, 2019
    Date of Patent: July 13, 2021
    Assignee: ATI PROPERTIES LLC
    Inventors: Urban J. De Souza, Robin M. Forbes Jones, Richard L. Kennedy, Christopher M. O'Brien
  • Patent number: 11001909
    Abstract: A non-limiting embodiment of a titanium alloy comprises, in weight percentages based on total alloy weight: 2.0 to 5.0 aluminum; 3.0 to 8.0 tin; 1.0 to 5.0 zirconium; 0 to a total of 16.0 of one or more elements selected from the group consisting of oxygen, vanadium, molybdenum, niobium, chromium, iron, copper, nitrogen, and carbon; titanium; and impurities. A non-limiting embodiment of the titanium alloy comprises an intentional addition of tin and zirconium in conjunction with certain other alloying additions such as aluminum, oxygen, vanadium, molybdenum, niobium, and iron, to stabilize the ? phase and increase the volume fraction of the ? phase without the risk of forming embrittling phases, which was observed to increase room temperature tensile strength while maintaining ductility.
    Type: Grant
    Filed: May 7, 2018
    Date of Patent: May 11, 2021
    Assignee: ATI PROPERTIES LLC
    Inventors: Matias Garcia-Avila, John V. Mantione, Matthew J. Arnold
  • Patent number: 10913991
    Abstract: A non-limiting embodiment of a titanium alloy comprises, in percent by weight based on total alloy weight: 5.1 to 6.5 aluminum; 1.9 to 3.2 tin; 1.8 to 3.1 zirconium; 3.3 to 5.5 molybdenum; 3.3 to 5.2 chromium; 0.08 to 0.15 oxygen; 0.03 to 0.20 silicon; 0 to 0.30 iron; titanium; and impurities. A non-limiting embodiment of the titanium alloy comprises an intentional addition of silicon in conjunction with certain other alloying additions to achieve an aluminum equivalent value of at least 6.9 and a molybdenum equivalent value of 7.4 to 12.8, which was observed to improve tensile strength at high temperatures.
    Type: Grant
    Filed: April 4, 2018
    Date of Patent: February 9, 2021
    Assignee: ATI PROPERTIES LLC
    Inventors: John V. Mantione, David J. Bryan, Matias Garcia-Avila
  • Patent number: 10858715
    Abstract: A dual hardness steel article comprises a first air hardenable steel alloy having a first hardness metallurgically bonded to a second air hardenable steel alloy having a second hardness. A method of manufacturing a dual hard steel article comprises providing a first air hardenable steel alloy part comprising a first mating surface and having a first part hardness, and providing a second air hardenable steel alloy part comprising a second mating surface and having a second part hardness. The first air hardenable steel alloy part is metallurgically secured to the second air hardenable steel alloy part to form a metallurgically secured assembly, and the metallurgically secured assembly is hot rolled to provide a metallurgical bond between the first mating surface and the second mating surface.
    Type: Grant
    Filed: September 26, 2018
    Date of Patent: December 8, 2020
    Assignee: ATI PROPERTIES LLC
    Inventors: Njall Stefansson, Ronald E. Bailey, Glenn J. Swiatek
  • Patent number: 10808298
    Abstract: According to one embodiment, an alpha-beta titanium alloy comprises, in weight percentages: an aluminum equivalency in the range of about 6.7 to 10.0; a molybdenum equivalency in the range of 0 to 5.0; at least 2.1 vanadium; 0.3 to 5.0 cobalt; titanium; and incidental impurities.
    Type: Grant
    Filed: September 5, 2018
    Date of Patent: October 20, 2020
    Assignee: ATI Properties LLC
    Inventor: John W. Foltz, IV
  • Patent number: 10619226
    Abstract: According to one embodiment, an alpha-beta titanium alloy comprises, in weight percentages: an aluminum equivalency in the range of about 6.7 to 10.0; a molybdenum equivalency in the range of 0 to 5.0; at least 2.1 vanadium; 0.3 to 5.0 cobalt; titanium; and incidental impurities.
    Type: Grant
    Filed: September 5, 2018
    Date of Patent: April 14, 2020
    Assignee: ATI PROPERTIES LLC
    Inventor: John W. Foltz, IV
  • Patent number: 10570469
    Abstract: A method of processing a workpiece to inhibit precipitation of intermetallic compounds includes at least one of thermomechanically processing and cooling a workpiece including an austenitic alloy. During the at least one of thermomechanically working and cooling the workpiece, the austenitic alloy is at temperatures in a temperature range spanning a temperature just less than a calculated sigma solvus temperature of the austenitic alloy down to a cooling temperature for a time no greater than a critical cooling time.
    Type: Grant
    Filed: November 17, 2017
    Date of Patent: February 25, 2020
    Assignee: ATI PROPERTIES LLC
    Inventors: Robin M. Forbes Jones, Erin T. McDevitt
  • Patent number: 10563293
    Abstract: A method for heat treating a powder metallurgy nickel-base alloy article comprises placing the article in a furnace at a start temperature in the furnace that is 80° C. to 200° C. below a gamma prime solvus temperature, and increasing the temperature in the furnace to a solution temperature at a ramp rate in the range of 30° C. per hour to 70° C. per hour. The article is solution treated for a predetermined time, and cooled to ambient temperature.
    Type: Grant
    Filed: December 7, 2015
    Date of Patent: February 18, 2020
    Assignee: ATI Properties LLC
    Inventors: Kevin Bockenstedt, Ramesh S. Minisandram