Abstract: The disclosure relates to an outer dimension measurement apparatus for tubulars. The apparatus includes a first wheel and a second wheel, which may be applied to different sections of a tubular. The ratio between the outer dimensions of the different sections may be estimated based on the relationship between the rates of rotations of the first and second wheels when the tubular is rotated. The apparatus may include a tubular rotation sensor that, with either the first wheel or the second wheel, may be used to determine the outer dimension of the tubular at the point along the tubular's length when the respective wheel is applied. The methods include estimating a ratio between outer dimensions of sections of a tubular and estimating the outer dimension of the tubular at a specific point along its length using embodiments of the apparatus.

Abstract: A method for continuously applying hardbanding to an oil and gas tubular or building up a worn oil and gas tubular that includes low heat input welding without compromising the mechanical properties of the tubular. The method includes preparation of the surface of the oil and gas tubular and applying a consumable wire to the surface. The consumable wire may be hardbanding or buildup material with a hardness that is similar to the hardness of the oil and gas tubular.

Abstract: The disclosure relates to an outer dimension measurement apparatus for tubulars. The apparatus includes a first wheel and a second wheel, which may be applied to different sections of a tubular. The ratio between the outer dimensions of the different sections may be estimated based on the relationship between the rates of rotations of the first and second wheels when the tubular is rotated. The apparatus may include a tubular rotation sensor that, with either the first wheel or the second wheel, may be used to determine the outer dimension of the tubular at the point along the tubular's length when the respective wheel is applied. The methods include estimating a ratio between outer dimensions of sections of a tubular and estimating the outer dimension of the tubular at a specific point along its length using embodiments of the apparatus.

Abstract: The disclosure relates to a hardbanding removal apparatus and method for use with oilfield tubulars and downhole tools. The apparatus includes a tiltable frame with support arm, a grinding wheel coupled to the support arm, and an idler wheel assembly to supply mechanical feedback to the grinding wheel through the support arm. The mechanical feedback allows the grinding wheel to remove hardbanding accurately and uniformly on tubulars that are eccentric, curved, or have eccentric hardbanding. The tiltable frame enables grinding of tapered sections of the tubular without reorienting the tubular. The method includes removing hardbanding using the apparatus.

Abstract: The disclosure relates to a hardbanding removal apparatus and method for use with oilfield tubulars and downhole tools. The apparatus includes a tiltable frame with support arm, a grinding wheel coupled to the support arm, and an idler wheel assembly to supply mechanical feedback to the grinding wheel through the support arm. The mechanical feedback allows the grinding wheel to remove hardbanding accurately and uniformly on tubulars that are eccentric, curved, or have eccentric hardbanding. The tiltable frame enables grinding of tapered sections of the tubular without reorienting the tubular. The method includes removing hardbanding using the apparatus.

Abstract: The disclosure relates to a hardbanding removal apparatus and method for use with oilfield tubulars and downhole tools. The apparatus includes a tiltable frame with support arm, a grinding wheel coupled to the support arm, and an idler wheel assembly to supply mechanical feedback to the grinding wheel through the support arm. The mechanical feedback allows the grinding wheel to remove hardbanding accurately and uniformly on tubulars that are eccentric, curved, or have eccentric hardbanding. The tiltable frame enables grinding of tapered sections of the tubular without reorienting the tubular. The method includes removing hardbanding using the apparatus.

Abstract: The disclosure relates to a hardbanding removal apparatus and method for use with oilfield tubulars and downhole tools. The apparatus includes a tiltable frame with support arm, a grinding wheel coupled to the support arm, and an idler wheel assembly to supply mechanical feedback to the grinding wheel through the support arm. The mechanical feedback allows the grinding wheel to remove hardbanding accurately and uniformly on tubulars that are eccentric, curved, or have eccentric hardbanding. The tiltable frame enables grinding of tapered sections of the tubular without reorienting the tubular. The method includes removing hardbanding using the apparatus.

Abstract: An iron based hardfacing alloy with an undiluted (all weld material) alloy composition is substantially balanced in order to achieve an hypo-eutectic primary austenitic with secondary martensitic solidification mode. The alloy enables the deposition of substantially crack-free single layers of hardfacing onto industrial components without any post weld treatment. The hardfacing alloy is capable of withstanding abrasion of silicious earth particles when applied to industrial products, such as tool joints, stabilizers and casing and other tubulars used in oil and gas well drilling, and other industrial products.

Abstract: Disclosed is a hardfacing alloy capable of withstanding service abrasion of the order of silicious earth particles and weldable on industrial products, such as tool joints and stabilizers used in oil and gas well drilling, and other industrial products. The hardfacing alloy has a low coefficient of friction resulting from excellent metal to metal resistance and significant reduction in industrial wear on industrial products, such as casing wear. Other embodiments of the invention include tool joints having the hardbanding alloy welded to the outer cylindrical surface to its box and pin members and to stabilizer ribs on the stabilizer used in earth boring, such as boring for oil and gas, other industrial products, and methods of applying the hardfacing alloy to their surfaces.

Abstract: Disclosed is a hardfacing alloy capable of withstanding service abrasion of the order of silicious earth particles and weldable on industrial products, such as tool joints and stabilizers used in oil and gas well drilling, and other industrial products. The hardfacing alloy has a low coefficient of friction resulting from excellent metal to metal resistance and significant reduction in industrial wear on industrial products, such as casing wear. Other embodiments of the invention include tool joints having the hardbanding alloy welded to the outer cylindrical surface to its box and pin members and to stabilizer ribs on the stabilizer used in earth boring, such as boring for oil and gas, other industrial products, and methods of applying the hardfacing alloy to their surfaces.

Abstract: Disclosed is a hardfacing alloy capable of withstanding service abrasion of the order of silicious earth particles and weldable on industrial products, such as tool joints and stabilizers used in oil and gas well drilling, and other industrial products. The hardfacing alloy has a low coefficient of friction resulting from excellent metal to metal resistance and significant reduction in industrial wear on industrial products, such as casing wear. Other embodiments of the invention include tool joints having the hardbanding alloy welded to the outer cylindrical surface to its box and pin members and to stabilizer ribs on the stabilizer used in earth boring, such as boring for oil and gas, other industrial products, and methods of applying the hardfacing alloy to their surfaces.

Abstract: Disclosed is a hardfacing alloy capable of withstanding abrasion of the order of silicious earth particles and weldable in crack free state on industrial products, such as tool joints and stabilizers used in oil and gas well drilling, and other industrial products. The hardfacing alloy has a low coefficient of friction, high abrasion resistance as welded without working, and in tool joints and stabilizers achieves an optimum balance between tool joint and stabilizer wear resistance and induced casing wear. Other embodiments of the invention include tool joints having the hardbanding alloy welded to the outer cylindrical surface to its box and pin members and to stabilizer ribs on the stabilizer used in earth boring, such as boring for oil and gas, other industrial products, methods of producing the hardfacing alloy, and methods of applying the hardfacing alloy to surfaces including preheat and post-welding conditions to withstand abrasive use.