Abstract: Methods for making an airbag mounting bracket for use with an attachment component of an associated airbag cushion are provided. An opening in a mounting bracket precursor formed of a bracket precursor material is extruded. A rounded surface of the bracket precursor material adjacent the extruded opening is formed. The mounting bracket precursor with the rounded surface is subsequently finalized to form the airbag cushion mounting bracket, wherein the extruded opening provides an airbag attachment engagement opening for passage of the attachment component and the rounded surface provides a load bearing surface of increased area for the attachment component. Also provided are corresponding or associated airbag mounting brackets.

Abstract: A seatbelt pretensioning retractor assembly for use in a passenger vehicle is provided. The pretensioning assembly includes a tube in fluid communication with a gas generator and a driving element disposed therein that travels in a first direction in response to actuation of the gas generator. The driving element includes a plastically deformable polymer rod with a recessed portion. A stopper is coupled to an end portion of the plastically deformable polymer rod. A seal member is disposed between the gas generator and the stopper. The tube includes a projection extending within the tube adjacent to the exit to define a constriction portion. The constriction portion is sized to permit the recessed portion of the plastically deformable polymer rod to pass therethrough while preventing the stopper from passing therethrough.

Abstract: A device for preventing protrusion of a seatbelt anchorage cable into a seat belt system buckle during operation of a pretensioner coupled with the cable and a buckle assembly, the cable of a type affixed at a first end to the pretensioner, and at a second end to the buckle assembly. The cable further having an end wrap forming a loop around a rivet affixed to a frame of the buckle assembly with the cable loop wrapping around the rivet. The device having a feature positioned adjacent to the cable loop and blocking movement of the loop into the buckle. Embodiments include; providing features of a buckle housing in the form of a tab which blocks motion of the cable loop, retainer ring element attached to the buckle frame having features which embrace the cable loop, and clips which can be attached to the buckle assembly, embracing the cable attachment.

Abstract: A radar signal transmitter transmits first and second radar signals at different first and second frequencies. A radar receiver receives reflected radar signals and generates receive signals indicative of the reflected radar signals. A first receive signal is indicative of a first reflected radar signal generated by reflection of the first transmitted radar signal, and a second receive signal is indicative of a second reflected radar signal generated by reflection of the second transmitted radar signal. A processor receives the first and second receive signals and computes a difference between the first and second receive signals to generate a difference signal. The processor processes the difference signal to provide radar information for the region, the processor adjusting at least one of amplitude and phase of at least one of the first and second receive signals such that the difference is optimized at a preselected range from the receiver.

Abstract: A seatbelt buckle apparatus for a motor vehicle is provided. The apparatus includes a buckle housing that provides at least part of a structure for selectively coupling a seatbelt latch plate to the apparatus. A switch housing houses at least part of a switch. The switch monitors whether or not the seatbelt latch plate is coupled to the seatbelt buckle apparatus. A switch wire harness is in communication with the switch. A strain relief-guide feature carries and guides a section of the switch wire harness so as to provide strain relief to the switch wire harness when a force is applied to the switch wire harness downstream from the strain relief-guide feature.

Abstract: An airbag cover can include a sidewall to couple the airbag cover with a housing of an airbag assembly. The airbag cover can further include a panel adjoined to the sidewall at a hinge, and the panel can cover at least a portion of an opening defined by the housing through which an airbag positioned in the housing is deployable when the airbag cover is coupled to the housing. The airbag cover can include one or more tear seams that are breakable by the airbag as the airbag is deployed to form at least a portion of the panel into a door that rotates about the hinge to permit egress of the airbag. The airbag cover can further include a stress-relief region in the sidewall that is laterally adjacent to the hinge, and the stress-relief region can flex as the door rotates about the hinge to inhibit the door from separating from the sidewall during deployment of the airbag.

Abstract: A boost arrangement for pressurizing a master cylinder of a vehicle braking system of a vehicle includes a housing, a primary piston and a secondary piston. The housing defines a boost chamber filled with brake fluid. The primary piston is disposed in the boost chamber and defines an opening extending therethrough. The secondary piston has an end extending into the opening defined by the primary piston.

Abstract: A compression resistant component adapted to be mounted to a surface using a mechanical fastener having a component body with a first surface and a second surface and a fastener passage defined by the component body extending from the first surface to the second surface. At least one elongated compression limiter is embedded in the component body displaced from and substantially parallel to a main longitudinal axis of the fastener passage. The elongated compression limiter if formed of a material having a greater compressive modulus that the material of which the component body is formed. When a fastener exerts a compressive force on the mounting component, the elongated compression limiter bears a portion of the compressive force exerted by the fastener on the component body, thereby allowing the component body to resist the effects of the compressive force.

Abstract: Apparatus, methods, and systems for retaining an airbag inflator within a vehicle airbag system, such as within an airbag module housing of a vehicle airbag system. In some embodiments, an inflator comprising an inflator base positioned at a first end of the inflator and a diffuser positioned at a second end of the inflator opposite from the first end may be inserted, or configured for insertion into, an opening in a housing. An inflator retainer comprising a retainer opening configured to receive the diffuser therethrough may be coupled with the inflator at the second end of the inflator and used to secure the inflator to the housing with the inflator base positioned through the housing opening and the diffuser positioned through the retainer opening.

Abstract: Airbag cushion assemblies comprising cushion protective structures and related methods of assembly. Some embodiments may comprise an airbag cushion and a protector or protective structure, such as a protective wrapper, comprising a first portion and a second portion. The first portion may be wrapped around the airbag cushion, and the second portion may be positioned adjacent to a deployment side of the airbag cushion such that the protective wrapper is configured to expand upon deployment of the airbag cushion so as to define a pocket for protecting the airbag cushion during deployment. In some embodiments, the pocket may be configured to enclose the airbag cushion about an entire perimeter of the airbag cushion during deployment.

Abstract: An inflatable airbag system can be configured to be mounted to a frontal region of a vehicle. The inflatable airbag system includes an airbag and an active control mechanism, and is configured to deploy in various configurations in response to frontal and oblique collision events. An active portion of the inflatable airbag deploys to an expanded configuration when a collision event is an oblique collision event and deploys to a less expanded configuration when the collision event is a frontal collision event. The active control mechanism can include one or more tethers or an inflatable member.

Abstract: Airbag assemblies and vents are disclosed. An airbag assembly includes an airbag cushion and a vent assembly including a vent, one or more sheer tethers, and a peel tether. The sheer tether(s) are configured to be drawn to a taut state by expansion of the airbag cushion to configure the vent in a first venting state. The sheer tether(s) are releasably coupled to the peel tether. The releasable coupling is configured to maintain the sheer tether(s) releasably coupled to the peel tether. The peel tether is configured to transition from a slack state to a taut state as the airbag cushion continues to expand. The peel tether drawn taut produces a peel force transverse to the sheer force. The peel force causes the releasable coupling to release and the peel tether to uncouple from the sheer tether(s), to transition the vent to a second state.

Abstract: Airbag assemblies are disclosed that comprise a frontal inflatable cushion that can deploy from a housing assembly to receive a head and/or a portion of a torso of a vehicle occupant moving from a vehicle occupant position in a forward direction relative to the vehicle during a vehicle impact event. The frontal inflatable cushion can be a curtain airbag. The frontal inflatable cushion can also be coupled to one or more support components within a passenger compartment of the vehicle, such that when the frontal inflatable cushion is in the deployed state the one or more support components support the frontal inflatable cushion in a rearward direction, relative to the vehicle, to enable the frontal inflatable cushion to restrain movement of the vehicle occupant in the forward direction during a vehicle impact event. The support components may include a side inflatable cushion, such as a curtain airbag.

Abstract: Airbag cushion assemblies comprising internal stabilizers and related methods. Some embodiments may comprise an airbag cushion comprising a first side and a second side opposite from the first side and a hub comprising a hub opening configured to be coupled with an inflator so as to receive inflation gases during deployment of the airbag cushion through the hub opening. A stabilizer, such as, in some embodiments, a diffuser or another inflatable structure, may be positioned within the airbag cushion and may be non-releasably coupled with the airbag cushion along at least a portion of the first side, along at least a portion of the second side, and adjacent to the hub opening.

Abstract: A seatbelt pretensioner is provided including an inner tube with a gas generator housed therein, an intermediate sleeve extending over the inner tube, and a spool portion housing the sleeve and the tube. The spool portion includes spiraling flutes thereon that correspond to a protruding member in the form of flutes or pegs extending from the intermediate sleeve. In response to the gas generator firing, the sleeve will be driven longitudinally, causing the protruding member to act on the spiraling flutes of the spool, thereby causing the spool to rotate. The intermediate sleeve can include a spiraling slot that receives a peg from the inner tube, so that the intermediate sleeve will rotate to compound the spool rotation.

Abstract: Airbags including tethered inflatable chambers are disclosed. The tethered inflatable chambers can include internal tethers that are configured to break when an internal pressure of a tethered inflatable chamber reaches a predetermined value. Methods of forming an airbag fabric including internal tethers are also disclosed.

Abstract: Apparatus, methods, and systems for repositioning an airbag cushion prior to and/or during deployment of the airbag cushion resulting from an impact event. Some embodiments may comprise one or more sensors, which may be used to detect at least a first directional component of an impact with a vehicle. A steering wheel actuator may be provided to move a vehicle steering wheel laterally in a direction opposite from a lateral component of the impact in response to a signal from the one or more sensors. The system may further comprise an airbag cushion configured to be positioned, following deployment, in a location corresponding with lateral movement caused by the steering wheel actuator.

Abstract: A system is provided for enhancing inertial sensing within a vehicle. The system determines measured rotational rates and translational accelerations of the vehicle using an inertial measurement unit. In addition, the system also determines estimated rotational rates and translational accelerations of the vehicle based on a remote sensing system. The system generates compensated rotational rates and translational accelerations to reduce gain errors or offset errors of the inertial measurement unit based on the estimated rotational rates and translational accelerations.

Abstract: An airbag assembly may include an inflatable curtain airbag with a stowed configuration and a deployed configuration. The inflatable curtain may have a first chamber and a second chamber that inflates forward of the first chamber. The second chamber may have a height above the height of the first chamber so that a bottom of the second chamber is pressed downward adjacent to a door of the vehicle. A plurality of airbag assembly components may be integrally formed with a non-inflating peripheral region surrounding the first and second chambers. Such components may include a front or rear tether cut from the front or rear of the non-inflating peripheral region, a top tether cut from the top of the non-inflating peripheral region to control deployment of the second chamber, and a fabric shield cut from the top to at least partially wrap around the stowed inflatable curtain airbag.

Abstract: Airbags and airbag assemblies are disclosed that include passive adaptive venting. The disclosed embodiments include an airbag cushion to define an inflation chamber and that include a set of vents. The set of vents is disposed through a panel of the airbag cushion. The set of vents allow egress of inflation gas from the inflation chamber and to be in an open state when a degree of compression of the airbag cushion is below a threshold level. The set of vents is configured to be in a closed state and/or obstructed by a vehicle surface of a vehicle structure when the degree of compression of the airbag cushion exceeds the threshold level.