Abstract: A braking system for a vehicle having a hydraulic brake device for applying a friction brake force to at least one wheel of the vehicle includes a master cylinder and a mechanically controlled backup hydraulic cylinder. The master cylinder is in fluid communication with a reserve of brake fluid and in fluid communication with hydraulic brake device. The master cylinder is operative to control the hydraulic brake device upon actuation. The mechanically controlled regulation backup cylinder is in fluid communication with the reserve of brake fluid and in fluid communication with the master cylinder. The backup hydraulic cylinder is mechanically controlled to move brake fluid therein and thereby actuate the master cylinder by delivering brake fluid to the master cylinder.

Abstract: An airbag assembly may include an inflatable curtain airbag with a stowed configuration and a deployed configuration. The inflatable curtain may have a first protection zone and a second protection zone that inflates forward of the first protection zone to provide enhanced protection. The second protection zone may be folded against the first protection zone so that, during deployment, the second protection zone pivots to unfold relative to the first protection zone. The airbag assembly may have a forward tether that provides longitudinal tension on the inflatable curtain airbag. The forward tether may be secured to the A-pillar of the vehicle and to a divider between the first and second protection zones so that deformation of the A-pillar may relieve the tension to allow the second protection zone to pivot inboard to provide protection from injuries that may be sustained in a small overlap or oblique collision.

Abstract: An airbag assembly may include an airbag and an inflator in fluid communication with the airbag. The inflator may have a first chamber containing a first gas source and a second chamber containing a second gas source. A filter module may be positioned to filter and redirect gas flows from the first and second gas sources. The filter module may be constructed by securing a baffle within an interior cavity of a filter medium having a generally tubular shape, prior to installation of the filter module the inflator. The baffle may be supported directly by the material of the filter module, by a bracket, or by a support structure formed of wire thicker than that of the filter medium. The baffle may maintain isolation between the first and second chambers, or may help gas from the first gas source initiate gas provision from the second gas source.

Abstract: An airbag, or inflatable cushion assembly, can include an inflatable cushion and a throat liner. The throat liner can be coupled to an interior surface of the inflatable cushion at one or more coupling sites. The one or more coupling sites can include one or more panels that can be coupled to at least a portion of both of the inflatable cushion and the throat liner. The one or more panels can be configured to control or inhibit egress of an inflation gas at the one or more coupling sites.

Abstract: An airbag cushion assembly can include a mounting assembly and an airbag cushion. The mounting assembly includes a plate which may be coupled to the airbag cushion, and which may also include a fastener which is used to attach the assembly to a vehicle.

Abstract: A seatbelt pretensioner is provided including an inner tube with a gas generator housed therein, an intermediate sleeve extending over the inner tube, and a spool portion housing the sleeve and the tube. The spool portion includes spiraling flutes thereon that correspond to a protruding member in the form of flutes or pegs extending from the intermediate sleeve. In response to the gas generator firing, the sleeve will be driven longitudinally, causing the protruding member to act on the spiraling flutes of the spool, thereby causing the spool to rotate. The intermediate sleeve can include a spiraling slot that receives a peg from the inner tube, so that the intermediate sleeve will rotate to compound the spool rotation.

Abstract: Pressed and segmented gas generant grain assemblies formed from a plurality of symmetric gas generant pieces or segments are disclosed. The symmetric pieces or segments are arranged circumferentially to define a substantially round, segmented body. In certain variations, the symmetric segments are substantially free of polymeric binder and have a high density. The segmented pressed grain assemblies are more robust and less expensive to manufacture, while still exhibiting desired combustion performance. Methods of making such segmented gas generant grain assemblies are also provided.

Abstract: An airbag can include a base panel and a cushioning panel that cooperate to define an inflatable chamber. A deflector can be positioned between the base panel and the cushioning panel. The deflector can be attached to the base panel so as to define a lower inflation aperture that directs inflation gas toward a bottom end of the base panel. In some arrangements, the airbag can include a tether that extends through the lower inflation aperture.

Abstract: An airbag assembly may include an airbag and an inflator in fluid communication with the airbag. The inflator may have a first chamber containing a first gas source and a second chamber containing a second gas source. A filter module may be positioned to filter and redirect gas flows from the first and second gas sources. The filter module may be constructed by securing a baffle within an interior cavity of a filter medium having a generally tubular shape, prior to installation of the filter module the inflator. The baffle may be supported directly by the material of the filter module, by a bracket, or by a support structure formed of wire thicker than that of the filter medium. The baffle may maintain isolation between the first and second chambers, or may help gas from the first gas source initiate gas provision from the second gas source.

Abstract: A side airbag module assembly for a vehicle seat back rest features a molded plastic cover (22) with a Class A surface constituting the outside of the cover visible after installation in the backrest (60). An airbag holder portion (24) made of plastic is molded onto the cover (22). The airbag holder portion (24) is formed as a fastening bracket (34). An airbag (15) including a gas generator (14) is prepackaged in a soft pack (12) with fasteners (20) protruding from the soft pack (12). The fasteners (20) and the fastening bracket (34) are configured to attach the soft pack (12) to the airbag holder portion (24). Upon deployment of the airbag, the fastening bracket (34) will bend and thereby open the cover (22), which allows the airbag (15) to inflate in a forward direction.

Abstract: An inflatable airbag assembly can include an inflatable curtain airbag and an inflator. In some arrangements, the inflatable curtain airbag may include an inflator housing region where the inflator may be at least partially disposed. In some arrangements, the inflatable airbag assembly may also include a mounting assembly that includes a coupling member tethered to a mounting member.

Abstract: A fixing buckle assembly for use as part of a motor vehicle seatbelt restraint system of a type having webbing for positioning on an occupant and a lap pretensioner for pretensioning the seatbelt restraint system. The buckle assembly includes a tongue, preferably affixed to a pyrotechnic lap pretensioner (PLP). The buckle assembly includes a buckle plate featuring an aperture for connection to a loop of the webbing. A cover assembly encases the internal components of the buckle assembly and is formed of two cover halves which are preferably injection molded and snap together in a clam-shell construction. Each of the cover halves have sections which circumscribe a tongue passageway such that after they are assembled and the tongue is inserted in the buckle assembly, the cover halves become interlocked together. At the opposite end of the buckle assembly, the cover halves each include a section extending from the aperture which is retained from separation by being enclosed by the webbing loop.

Abstract: A pretensioner for a motor vehicle belt restraint system mounted to a structure of the vehicle. The pretensioner is connected to a belt restraint component that is also connected to the belt restraint system. The pretensioner includes a conduit made of tubing and having first and second ends. At least a portion of the conduit defines an elongated piston bore with a piston slideably positioned therein. A cable is attached to the piston and extends through the conduit for connection to the belt restraint component. A micro-gas generator is also located within the conduit and positioned generally opposite of the piston. Upon activation of the micro-gas generator, a gas is generated in the piston bore and drives the piston such that the piston exerts tension on the cable and thereby on the belt restrain component.

Abstract: Compositions and methods relating to gas generants used in inflatable restraint systems. The gas generant grains formed via spray drying techniques of the present disclosure provide superior performance, including high burn rates and high gas yields. Further, processing of the gas generant grain products can be streamlined. Such gas generants include by way of non-limiting example, guanidine nitrate, basic copper nitrate, and a secondary oxidizer, such as potassium perchlorate.

Abstract: Compositions and methods relate to gas generants used in inflatable restraint systems. The gas generant grains include a fuel mixture having at least one fuel and at least one oxidizer, which have a burn rate that is susceptible to pressure sensitivity during combustion. The gas generant composition further includes a plurality of pressure sensitivity modifying glass fiber particles distributed therein to lessen the pressure sensitivity and/or to increase combustion stability of the gas generant. Such gas generants can be formed via spray drying techniques.

Abstract: An airbag can include a panel that defines at least a portion of an inflatable chamber. The airbag can also include a slit vent that is at least partially defined by the panel. One or more seams can encompass the slit vent and can permit the slit vent to naturally be in a closed orientation.

Abstract: A steering wheel is provided and may include an armature having a rim and a coating at least partially surrounding the rim. A pair of electrodes may be respectively disposed within a pair of grooves formed in the coating. A polymer paint may be disposed on the coating and may include a plurality of carbon filaments that receive voltage from at least one of the pair of electrodes to selectively generate heat.

Abstract: A driver airbag can be deployed from a steering wheel of a vehicle. The airbag can include a first inflatable chamber and a second inflatable chamber that can be deployed adjacent to the first inflatable chamber. The airbag can further include a one-way valve that controls inflation gas movement relative to at least the first inflatable chamber.

Abstract: An airbag assembly can include a stabilizer strap attached to an airbag, and the stabilizer strap can cooperate with a housing to prevent undesired rotation or skewing of the airbag during deployment. A portion of the stabilizer strap can be positioned at an exterior of the housing and can remain at the exterior of the housing throughout deployment of the airbag.

Abstract: A pretensioner assembly for motor vehicle belt restraint systems is provided. The pretensioner assembly includes a tube in fluid communication with a gas generator. An elastic piston disposed within the tube is operable to drive a plurality of balls upon receiving pressurized gas discharged from the gas generator. The piston includes a proximal end and a distal end. The proximal end includes a flexible rim that expands upon receiving pressurized gas from the gas generator, and the distal end includes a flexible rim that expands in response to backpressure from the plurality of balls. The expansion of the flexible rims at the proximal and distal ends of the piston provides a tight seal between the piston and the inner peripheral wall of the tube.