Abstract: An inflator including a housing with a first chamber that contains a quantity of gas generant. An initiator is operatively associated with the first chamber and in reaction initiating communication with at least a portion of the quantity of gas generant. The initiator, upon actuation, acts to ignite at least a portion of the quantity of gas generant to form gas. The housing further has a second chamber adjacently disposed to the first chamber. The second chamber contains a sealed storage reservoir and a piston assembly. The sealed storage reservoir includes a liner and a lid and contains a quantity of liquid. The piston assembly includes a piston. During deployment, the piston moves to unseal the storage reservoir to release at least a portion of the quantity of liquid such that the released liquid contacts and cools gas formed by the ignition of the gas generant. A discharge opening permits gas to exit the housing.

Abstract: A separation fastener assembly includes a housing defining a cavity. A frangible nut is disposed in the cavity. The nut includes a plurality of nut segments. The one-piece frangible nut greatly reduces existing assembly problems and difficulties. Adjacent nut segments are interconnected at fracture lines. A bolt has an end coupled to the nut. A movable element is disposed in the housing and movable from a first position to a second position. In the first position, the nut segments are restrained from radial expansion. In the second position the nut segments are permitted to radially expand for releasing the fastener assembly.

Abstract: An airbag assembly with a reduced-cost knee airbag cushion and internal tethers can be formed from a single rectangular panel of material so that there is very little material waste. A pleat can be formed in a rear face so that the combination of tethers and pleat help the cushion deploy with favorable characteristics and adopt an arced shape when inflated. The cushion can have apertures for inserting an inflator with mounting stems partially within the cushion so that the mounting stems can be used to couple the cushion to an airbag housing. The assembly can also have a bag strap formed from a single piece of fabric that can wrap around a rolled and/or folded cushion. The assembly can also have a stabilizer strap that can be coupled to the cushion and to the airbag housing so that during deployment, the cushion does not skew or twist.

Abstract: The present invention generally provides a method of performing dynamic calibration of a stereo vision system using a specific stereo disparity algorithm adapted to provide for the determination of disparity in two dimensions, X and Y. In one embodiment of the present invention, an X/Y disparity map may be calculated using this algorithm without having to perform pre-warping or first finding the epipolar directions. Thus information related to camera misalignment and/or distortion can be preserved in the resulting X/Y disparity map and later extracted.

Abstract: An airbag assembly can include a stabilizer strap attached to an airbag, and the stabilizer strap can cooperate with a housing to prevent undesired rotation or skewing of the airbag during deployment. In some arrangements, a portion of the airbag is secured to the housing via an inflator.

Abstract: An inflator includes a plate-like retainer that is placed in a pressure container of the inflator for producing gas to be supplied to an airbag. At the center of the inflator is formed a fitting section fitted to a tube placed in the pressure container. The tube separates an ignition source and a gas generation agent. At least one pressure release hole is provided on the outer side of the outer periphery of the fitting section. The retainer has a step formed at a portion where the outer periphery of the retainer is in contact with the filter. The retainer and inflator may have simple structures not affecting productivity and reliably preventing gas leakage between the retainer and a filter.

Abstract: Vents in inflatable airbags can be used to soften airbags during deployment by allowing inflation gas to exit from the interior of the airbag. Airbag vents can be used in conjunction with vents in an airbag housing and a vent panel that can align with airbag vent with the housing vent and cover the aperture of the housing vent.

Abstract: Alkali metal perchlorate-containing gas generant compositions which, upon combustion, produce or result in an improved effluent and related methods for generating an inflation gas for use in an inflatable restraint system are provided. Such alkali metal perchlorate-containing gas generant compositions include at least one alkali metal perchlorate present with a mean particle size in excess of 100 microns. Such alkali metal perchlorate-containing gas generant compositions also include or contain a suitable non-azide, organic, nitrogen-containing fuel and at least one copper-containing compound selected from the group consisting of basic copper nitrate, cupric oxide, copper diammine dinitrate-ammonium nitrate mixture wherein ammonium nitrate is present in the mixture in a range of about 3 to about 90 weight percent, copper diammine bitetrazole, a copper-nitrate complex resulting from reaction of 5-aminotetrazole with basic copper nitrate and combinations thereof.

Abstract: Inflatable side airbags are employed to cushion an occupant in the event of a side impact. An occupant's outboard arm may become trapped between a deploying side airbag and the occupant's torso. This situation may cause injury to the occupant's ribs. Side airbags can be engineered such that the occupant's arm is moved out of the way by the airbag during deployment.

Abstract: An airbag device may include a gas generator comprising: an initiator that is activated by an impact on a vehicle; an ignition agent that is ignited by the initiator; an ignition agent housing chamber that houses the ignition agent; a gas generating agent that is ignited and burned by the ignition agent; and a combustion chamber housing the gas generating agent. An airbag may be inflated by a gas generated by the combustion of the gas generating agent. Further, the ignition agent housing chamber is only partially filled with the ignition agent, thereby forming a space in the ignition agent housing chamber that is not filled with the ignition agent.

Abstract: Methods of making and resultant compositions thereof, which include copper-oxalyldihydrazide-based complexes, such as pyrotechnic compositions, gas generants, and ignition materials, which are useful, for example, in inflatable restraint systems. Synthesis of one or more copper-oxalyldihydrazide complexes with nitrate and/or hydroxide counter ions provides a composition that may auto-ignite at a low enough temperature to be based with thermally sensitive gas generants. The present copper-oxalyldihydrazide complexes may also be used in conjunction with various oxidizers to produce compositions with sufficient energy to auto-ignite practically any known pyrotechnic composition.

Abstract: A pretensioner assembly for motor vehicle belt restraint systems is provided. The pretensioner assembly includes a tube in fluid communication with a gas generator. An elastic piston disposed within the tube is operable to drive a plurality of balls upon receiving pressurized gas discharged from the gas generator. The piston includes a proximal end and a distal end. The proximal end includes a flexible rim that expands upon receiving pressurized gas from the gas generator, and the distal end includes a flexible rim that expands in response to backpressure from the plurality of balls. The expansion of the flexible rims at the proximal and distal ends of the piston provides a tight seal between the piston and the inner peripheral wall of the tube.

Abstract: Mounting assemblies can be used to attach an inflatable curtain airbag to a vehicle structure. Mounting assemblies can include a mounting member, a connecting member, and an optional wrapper. The connecting member is attached to the mounting member and the airbag via stitching, which can be categorized according to the primary direction of stress that may be placed on the stitching during airbag deployment. Stitching in shear is stronger than otherwise identical stitching in peel; however, a preferred method of packaging a curtain airbag results in a b-rolled airbag that can not be attached to the connecting member with shear stitching alone. Peel stitching alone may not be strong enough to retain an occupant within the vehicle during a rollover event. As such, a combination of a folded connecting member, shear stitching, and peel stitching allows a b-roll airbag to meet occupant ejection mitigation requirements.

Abstract: A safety device for a storage rack can include a length of webbing configured to span across a rear side of the storage rack. A sensor device can be coupled to one end of the webbing and a signaling device can be configured to communicate with the sensor device. The signaling device can include a selectively actuatable alert indicator. The sensor device can be operable to sense an increase in tension in the webbing when an item is placed in a position on the storage rack so as to engage the webbing. The sensor device can generate a signal indicative of the increase in tension and communicate the signal to the signaling device. The signaling device can be operable to actuate the at least one alert indicator responsive to the communicated signal so as to provide an indication of a position of the item relative to the storage rack.

Abstract: In at least one embodiment of the present invention, a sensor system for detecting an impending collision of a vehicle is provided. The sensor system comprises a primary radar arrangement providing the assessment of the severity of an impending impact and the time left before the impact. A separate confirmation detection arrangement including a confirmation sensor is for detecting within a proximity space adjacent to the vehicle to provide a confirmation output. In communication with the primary radar and confirmation detection arrangements is an electronic control module. The module is configured to produce a deployment signal for a safety device which is dependent upon evaluation of the primary radar and confirmation detection outputs.

Abstract: A post-deployment, position-stabilized curtain airbag has a top edge from which an inflatable safety cushion is supported by a vehicle for deployment into a vehicle passenger compartment between occupant and occupant enclosure. A fill chamber is secured to the top edge of the safety cushion. An inflatable structural member is mechanically connected to the safety cushion. The fill chamber directs pressurized gas into the safety cushion and the structural member. The structural member deploys into the passenger compartment between the safety cushion and occupant enclosure limiting outboard displacement of the safety cushion. The structural member fully deploys after the safety cushion. Another structural member deploys along the top edge of the safety cushion limiting pivoting of the safety cushion there relative to the fill chamber. Pressurized gas enters each structural member through auxiliary passageways having oppositely directed entrances and outlets.

Abstract: A linear pretensioner device for motor vehicle belt restraint systems of the type mountable to a motor vehicle structure and coupled with a belt restraint system component. In one form, the linear pretensioner includes a stroking housing forming a bore and a cable coupled with the stroking housing and to the belt restraint component. A main housing adapted to be fixed to the motor vehicle structure is positioned within the bore of the stroking housing, with the stroking housing telescopically overfitting the main housing. The main housing and the stroking housing form an expanding chamber that enlarges when pressurized by a gas generator. Upon activation, the gas generator drives the stroking housing along the main housing to exert tension on the cable. In another form, the pretensioner has an inner housing positioned within a bore of an outer housing, and the cable is coupled with the inner housing.

Abstract: Heat shields are used to shield an airbag from hot gasses issuing from an inflator. The heat shields can be a piece of thin metal that is coupled to the airbag cushion or the inflator. The heat shield can be held in place by being attached or coupled to the airbag and/or the inflator.

Abstract: An airbag assembly with a reduced-cost knee airbag cushion and internal tethers can be formed from a single rectangular panel of material so that there is very little material waste. A pleat can be formed in a rear face so that the combination of tethers and pleat help the cushion deploy with favorable characteristics and adopt an arced shape when inflated. The cushion can have apertures for inserting an inflator with mounting stems partially within the cushion so that the mounting stems can be used to couple the cushion to an airbag housing. The assembly can also have a bag strap formed from a single piece of fabric that can wrap around a rolled and/or folded cushion. The assembly can also have a stabilizer strap that can be coupled to the cushion and to the airbag housing so that during deployment, the cushion does not skew or twist.

Abstract: Inflatable airbag assemblies can be mounted on a driver's side of a vehicle within a steering wheel. A gap is formed between the airbag assembly cover and the steering wheel. Maintaining a consistent width of the gap can be accomplished with an airbag assembly that is bolted to the steering wheel by minimizing the number of components used to attach the airbag assembly to the steering wheel. A flexible airbag housing mounting bracket can be used to allow the housing and cover to be positioned and oriented within the steering wheel so that the gap between the airbag cover and the steering wheel is maintained.