Abstract: A novel airbag device, especially well suited to protect occupants of a vehicle from lateral impact is described. The airbag device includes an inflatable curtain and a wrap having a first edge and a second edge. The edges are configured such that the wrap can be secured about the curtain when the curtain is in a folded state. One edge of the wrap includes a securement portion which may be two-sided tape secured along an edge of the wrap. The securement portion allows the edges of the wrap to be secured to each other. Attachment tabs extend from an edge of the curtain through slots in the wrap to facilitate attachment of the curtain airbag to a vehicle as part of an airbag system. The curtain is folded into a predetermined configuration. The wrap is then secured about the curtain by removing a backing of the two-side tape, cinching the wrap about the curtain, and then securing one edge of the wrap to the second edge about the curtain.

Abstract: The invention presents a sled device for testing the rollover threshold of a vehicle. The sled has a carriage that is mounted on a track. The carriage can slide upon the track from a first track location. The carriage is configured so that an actual vehicle may be placed on the carriage. When a vehicle is on the carriage, the vehicle is positioned with one side of the vehicle positioned toward the first tract location and the second side of the vehicle positioned toward the second track location. The carriage is propelled from the first tract location to the second track location by an accelerator. As the carriage nears the second track location, a decelerator slows and arrests the movement of the carriage, thereby simulating an impulse potentially sufficient to cause the vehicle to roll.

Abstract: Inflation apparatuses and methods are provided wherein a supply of ignition material is indirectly ignited to assist in the inflation process.

Abstract: Gas generant compositions are provided which compositions react to produce nitrogen gas and which compositions include at least one complex of guanylurea nitrate with at least one metal element having an atomic number of 21-30 and 39-50 and sufficient oxidizer such that, upon combustion reaction initiation of the gas generating composition, reaction products including a quantity of nitrogen gas are produced. Also, related methods of making a gas generating composition and associate methods of gas generation are provided.

Abstract: A method of testing a high-side driver and a low-side driver in an airbag squib circuit includes preliminary testing of squib resistance and squib leakage for a plurality of trials. Next, one of the drivers is turned on while keeping the other one of the drivers off. A current-limited power supply supplies an intermediate voltage to a squib terminal and the voltage at the terminal is continuously compared with a predetermined voltage range which includes the intermediate voltage. The one driver is turned off in response to the voltage at the point being outside the predetermined voltage range, thereby detecting that the one driver is operating properly. If the voltage at the point remains in the predetermined voltage range for a predetermined time period, then the one driver is turned off and an indication is made that the one driver has failed. If the first driver passed, then the other driver is tested in the same manner.

Abstract: An airbag inflator diffusion system is disclosed which is simple to fabricate, directs exhaust gas from a standardized inflator, sufficiently cools the exhaust gas, catches hot gas generant residue pieces, and sufficiently diffuses the exhaust gas. The system includes an airbag inflator, and a sleeve. The inflator has simple exit ports which are positioned along the length of the inflator. The sleeve is sized to receive the inflator. The sleeve includes lobes which project from its length. The lobes are positioned such that exhaust gas leaving an exit port is diverted by the lobe in at least two directions. The diverted exhaust gas is thereby cooled and allowed to disperse within the textile airbag. The system also includes a catch which may be a wire mesh. The catch further cools and causes the exhaust gas to disperse. In this way, a simple, effective diffuser for a curtain airbag inflator is provided.

Abstract: A modular inflator system is disclosed that allows standardized inflator sections to be connected to assemble an airbag inflator. The modular inflator also allows the inflator to bend to follow the contour of a vehicle roof. The system includes one or more inflator sections, and a connector. The connector may be flexible to allow the modular inflator to be installed along a curve vehicle roof rail.

Abstract: Gas generant compositions and methods of gas generation are provided whereby desired gas generation can be realized without requiring the presence and use a charge or coating of an associated igniter composition.

Abstract: A thin compressible overhead airbag module provides inflatable overhead passive restraint protection to out of position occupants within a vehicle. The flat module design is compressed following assembly, making the compressed module thin enough to be mounted in the overhead space between the vehicle roof skin and the interior headliner. The general design includes an inflator, an inflatable cushion, and a 2-piece compressible housing. The compressible housing provides substantially more packaging space for the cushion. The roof area design allows the use of a longer, small diameter inflator. Upon activation, the car forward location of the inflator relative to the inflatable cushion forces the housing to deform below the inflator. The inflation force generated by the inflator effectively pulls the inflatable cushion out of the airbag module.

Abstract: The present invention provides an airbag cover with controlled movement during deployment of an airbag. The airbag cover includes a panel member configured to cover a compartment housing the airbag apparatus. The airbag cover further includes a breakaway hinge leg connected to the panel member and engaging an anchor device to secure the airbag cover during normal operations. The breakaway hinge leg is further configured with a tear seam which separates the breakaway hinge leg into first and second parts upon inflation of the airbag. The airbag cover further includes a retaining hinge leg connected to the panel member and engaging an anchor device to retain the panel member during normal and accident conditions. The retaining hinge leg is configured with a plurality of energy-management apertures. During deployment of an airbag, the energy-management apertures receive energy from the impact of the airbag with the airbag cover and controls the energy to prevent separation of the retaining hinge leg.

Abstract: A system and method for reducing the profile of compacted seams in an inflatable curtain modules is disclosed. A cushion of an inflatable curtain module has interior seams configured to separate the cushion into chambers. The interior seams are angled with respect to the direction along which the cushion is compacted to ensure that each interior seam does not simply bunch up at a one single location along the length of the compacted cushion. Preferably, the interior seams are angled so that overlap does not occur along at least half the length of each interior seam. The angle may be further selected to ensure that no overlap occurs, or even that no two portions of any interior seams can interfere to create a combined bulge. The interior seams may be modestly angled, aggressively angled to form a nested configuration, or even angled perpendicular to the compaction direction.

Abstract: Breakaway web stops are provided which are employed in seat belt systems for restraining an occupant. In one such seat belt system, the seat belt webbing passes diagonally across the torso of the occupant, through a latch plate, and then across the lap of the occupant. To ensure that the latch plate stays in the correct position, web stops are placed on the seat belt webbing both above and below the correct position of the latch plate, allowing the latch plate to freely move between the two web stops, but not permitting it to move outside this range. In an accident, the breakaway web stop below the latch plate is configured to separate from the seat belt webbing, permitting the tension from the torso portion of the seat belt webbing to transfer to the lap portion of the seat belt webbing, providing additional and safety-enhancing restraint to the occupant, and, in particular, to the occupant's legs and lower body.

Abstract: A novel apparatus and method for attaching a rounded member, such as an inflator assembly for an automobile air bag, to another member or surface, particularly a flat surface, is disclosed. A spacer, which may take the form of a split ring, is positioned around an attachment surface of the rounded member. Then, while the spacer is supported against further motion along the inflator, a flange having a shank with a tapered inside diameter may be passed around the inflator and spacer. As the inside diameter of the flange narrows to contact the spacer, the flange exerts inward pressure tending to frictionally engage the inflator with the spacer, and the spacer with the flange. Thus, an interference fit having a high retention strength may be comparatively easily and rapidly formed. The spacer may be hardened so as to indent the inflator and/or the flange to enhance the retention strength of the assembly.

Abstract: A multi-chamber airbag venting system which provides for channeling of inflation gas, simple internal tethers, and prevents pre-mature venting. The system includes a front panel, a rear panel, and a middle panel. The middle panel is located between the front and rear panels. The middle panel divides the interior of the airbag into a first chamber between the middle panel and the rear panel, and second chamber between the middle panel and the front panel. The panels are connected to each other along their respective circumferential peripheries. The rear panel includes an airbag mouth to allow gas to enter the airbag. The rear panel further includes a vent hole. The middle panel includes a vent hole connected to the vent hole of the rear panel to form a vent passage. The middle panel includes a middle panel passage hole positioned in the middle panel such that gas entering the airbag through the airbag mouth is channeled from the first chamber to the second chamber.

Abstract: Gas generant compositions are provided which compositions react to produce nitrogen gas and which compositions include guanylurea nitrate and at least one transition metal-containing water-compatible oxidizer. Also, related methods of gas generation are provided.

Abstract: An apparatus for activating a selected one or more restraint devices located in a vehicle is provided. The apparatus reliably and inexpensively activates restraint devices upon the receipt of one or more appropriate signals. The apparatus includes a control unit having a housing enclosing a processor, a circuit board, and a plurality of initiator assemblies. Explosive transfer lines are inter-connected to the initiator assemblies at a first end, and to the restraint devices at a second end. Upon the receipt of an appropriate signal from one or more sensors located in the vehicle, the processor activates at least one of the initiator assemblies, which in turn ignites at least one of the explosive transfer lines. The explosion propagates along the explosive transfer line to its corresponding restraint device or devices to activate one or more of them.

Abstract: Systems for use in leak detection and methods for leak detection are provided wherein a radioactive trace material is externally applied to a wall of a chamber which contains a fluid at a relatively high internal pressure.

Abstract: Inflator device assemblies wherein an igniter composition used to ignite an associated gas generant material is provided on a selected surface, such as on a damper pad, within the inflator device. Suitable igniter compositions may include a silicone resin additive effective to adhere the igniter composition to a surface within the inflator device.

Abstract: Inflatable knee bolster module assemblies and associated methods are provided wherein first and second longitudinally spaced apart attachment extensions of a first outer lateral side of the inflatable knee cushion are passed through respectively corresponding first and second attachment openings in an associated assembly panel member.

Abstract: A gas generant material body in the form of a tablet having a triangular cross section and associated methods of gas generation are provided.