Abstract: Methods of making and resultant compositions thereof, which include a gas generant having a coating including an inorganic combustion inhibitor. Such coated gas generants are useful in pyrotechnic compositions and ignition materials, and may be employed, for example, in inflatable restraint systems. The ratio of coated and uncoated gas generant bodies within an airbag inflator may be tailored to provide S-curve inflation performance. Spray application of aqueous mixture including the combustion inhibitor onto the gas generant body provides a rapid way to achieve a thin but robust coating.

Abstract: An adaptive load limiting seat belt retractor particularly adapted for motor vehicle applications. The retractor provides multiple levels of load limiting through the use of a pair of internal torsion bar elements. The torsion bar elements control the tension force on the seat belt webbing during an impact in a manner which provides desirable crash management characteristics. The retractor can be switched between high and low load limiting modes through activation of a pyrotechnic pretensioner. When the pyrotechnic pretensioner is not activated, the retractor provides a low load level characteristic. Pretensioner activation switches the retractor into a high load level operating condition. A high load limiting level is provided when the pretensioner is not activated if the spindle rotation exceeds a limited level in the low load limiting condition.

Abstract: An inflator includes a plate-like retainer that is placed in a pressure container of the inflator for producing gas to be supplied to an airbag. At the center of the inflator is formed a fitting section fitted to a tube placed in the pressure container. The tube separates an ignition source and a gas generation agent. At least one pressure release hole is provided on the outer side of the outer periphery of the fitting section. The retainer has a step formed at a portion where the outer periphery of the retainer is in contact with the filter. The retainer and inflator may have simple structures not affecting productivity and reliably preventing gas leakage between the retainer and a filter.

Abstract: Airbag cushions are provided that mitigate the potential for injury to an occupant's neck via a sloped face, a particular cushion height, and/or a relatively flat top portion. These airbag cushions can be used with seat belt systems that moderates the seat belt loads acting on the occupant to allow an improved synchronization of the occupant torso and head rebound timing, which in turn limits head and torso differential loading (frontal whiplash) and therefore occupant neck loads and neck, based on the position of the occupant, loads on the seatbelt, or a predetermined time in the crash event.

Abstract: Seat belt systems and inflatable airbags can be used to mitigate the potential for injury to an occupant's neck. The seat belt systems provide for moderating the seat belt loads acting on the occupant to allow an improved synchronization of the occupant torso and head rebound timing, which in turn limits head and torso differential loading (frontal whiplash) and therefore occupant neck loads and neck, based on the position of the occupant, loads on the seatbelt, or a predetermined time in the crash event. Airbags are also provided with a sloped impact face. Additionally, airbags are also provided with a relatively flat top portion.

Abstract: A relief valve and related systems and methods have particular use in fluid distribution lines. The relief valve comprises a body defining a cavity and comprising at least first and second openings in fluid communication with the cavity. A connector piece is connected to the body at the first opening to connect the valve to a fluid distribution line. A rupture disc is disposed within and obstructs the first opening. When it is desired that fluid from the fluid distribution line be vented from the system, the rupture disc is punctured via activation of an active material initiator and thereby allows for fluid communication through the first opening of the valve.

Abstract: Inflatable airbag assemblies can be mounted on a driver's side of a vehicle within a steering wheel. A gap is formed between the airbag assembly cover and the steering wheel. Maintaining a consistent width of the gap can be accomplished with an airbag assembly that is bolted to the steering wheel by minimizing the number of components used to attach the airbag assembly to the steering wheel. A flexible airbag housing mounting bracket can be used to allow the housing and cover to be positioned and oriented within the steering wheel so that the gap between the airbag cover and the steering wheel is maintained.

Abstract: A linear pretensioner device for motor vehicle belt restraint systems. In one embodiment, the linear pretensioner is formed by a pair of stamped sheet metal housing components joined along a plane which is parallel to the longitudinal axis of the internal piston bore. After the sheet metal housing half members are formed, assembly proceeds by loading the elements of a cable assembly into one of the housing half members, placing the second housing half member over the first and fastening them together by spot welds or other fastening processes. Alternate embodiments include a one-piece housing component deformed to form the housing, and a variety of means for connecting together the housing members or sections. The invention is also related to methods of assembling various designs of pretensioners.

Abstract: Inflatable airbag cushions are filled with inflation gas by inflators. The inflators can be coupled in fluid communication with the airbag and are typically mounted within a vehicle structure by a coupling and closing member. The coupling and closing member can be an elongated piece of a flexible material that wraps around an inflator attachment feature on the airbag. The coupling and closing member can also have structures for fixedly attaching the member to a vehicle structure.

Abstract: An inflator including a housing with a first chamber that contains a quantity of gas generant. An initiator is operatively associated with the first chamber and in reaction initiating communication with at least a portion of the quantity of gas generant. The initiator, upon actuation, acts to ignite at least a portion of the quantity of gas generant to form gas. The housing further has a second chamber adjacently disposed to the first chamber. The second chamber contains a sealed storage reservoir and a piston assembly. The sealed storage reservoir includes a liner and a lid and contains a quantity of liquid. The piston assembly includes a piston. During deployment, the piston moves to unseal the storage reservoir to release at least a portion of the quantity of liquid such that the released liquid contacts and cools gas formed by the ignition of the gas generant. A discharge opening permits gas to exit the housing.

Abstract: Vents in inflatable airbags can be used to soften airbags during deployment by allowing inflation gas to exit from the interior of the airbag. Airbag vents can be used in conjunction with vents in an airbag housing and a vent panel that can align with airbag vent with the housing vent and cover the aperture of the housing vent.

Abstract: An inflatable airbag cushion assembly with a release device, at least one vehicle sensor, at least one vent strap, and at lest one dynamic vent. The vent strap, release device, and dynamic vent operate together such that the vent can adopt at least two configurations, with one of the configurations venting less inflation gas than the other.

Abstract: A post-deployment, position-stabilized curtain airbag has a top edge from which an inflatable safety cushion is supported by a vehicle for deployment into a vehicle passenger compartment between occupant and occupant enclosure. A fill chamber is secured to the top edge of the safety cushion. An inflatable structural member is mechanically connected to the safety cushion. The fill chamber directs pressurized gas into the safety cushion and the structural member. The structural member deploys into the passenger compartment between the safety cushion and occupant enclosure limiting outboard displacement of the safety cushion. The structural member fully deploys after the safety cushion. Another structural member deploys along the top edge of the safety cushion limiting pivoting of the safety cushion there relative to the fill chamber. Pressurized gas enters each structural member through auxiliary passageways having oppositely directed entrances and outlets.

Abstract: Vents in inflatable airbags can be used to soften airbags during deployment by allowing inflation gas to exit from the interior of the airbag. Airbag vents can be used in conjunction with vents in an airbag housing and a vent panel that can align with the airbag vent with the housing vent and cover the aperture of the housing vent.

Abstract: Alkali metal perchlorate-containing gas generant compositions which, upon combustion, produce or result in an improved effluent and related methods for generating an inflation gas for use in an inflatable restraint system are provided. Such alkali metal perchlorate-containing gas generant compositions include at least one alkali metal perchlorate present with a mean particle size in excess of 100 microns. Such alkali metal perchlorate-containing gas generant compositions also include or contain a suitable non-azide, organic, nitrogen-containing fuel and at least one copper-containing compound selected from the group consisting of basic copper nitrate, cupric oxide, copper diammine dinitrate-ammonium nitrate mixture wherein ammonium nitrate is present in the mixture in a range of about 3 to about 90 weight percent, copper diammine bitetrazole, a copper-nitrate complex resulting from reaction of 5-aminotetrazole with basic copper nitrate and combinations thereof.

Abstract: An inflator including an initiator and a bulkhead molded around the initiator. The inflator includes a housing formed of two overlapping housing portions mechanically coupled together around a portion of the bulkhead. One of the housing portions includes cut tabs that are crimped into cut receivers of the other housing portion.

Abstract: Gas generator devices and related assemblies are provided that include adjacently disposed ignition and gas generant chambers. Within the gas generant chamber, a quantity of gas generant material is contained within one or more containers having a perforated side wall and oppositely disposed first and second end walls. The first end wall is perforated and disposed adjacent the ignition chamber to allow communication of at least a portion of the ignition products therethrough and into contact with gas generant material therein contained to ignite the gas generant material to produce a product gas. The second end wall is perforated to allow gas flow communication of the product gas therethrough for discharge from the gas generator.

Abstract: Gas generator devices and related assemblies are provided that include adjacently disposed ignition and gas generant chambers. Within the gas generant chamber, a quantity of gas generant material is contained within one or more containers having a perforated side wall and oppositely disposed first and second end walls. The first end wall is perforated and disposed adjacent the ignition chamber to allow communication of at least a portion of the ignition products therethrough and into contact with gas generant material therein contained to ignite the gas generant material to produce a product gas. The second end wall is perforated to allow gas flow communication of the product gas therethrough for discharge from the gas generator.

Abstract: A fire suppression apparatus that includes a housing defining a first chamber containing a gas generant. The apparatus further includes an initiator operatively associated with the first chamber and in reaction initiating communication with the gas generant. The initiator, upon actuation, acts to ignite at least some of the gas generant to form gas. The housing further defines a second chamber adjacently disposed to the first chamber. The second chamber contains an endothermically-alterable material and a piston assembly including a piston. Upon actuation, the piston moves to expel at least a portion of the endothermically-alterable material from the second chamber such that the expelled endothermically-alterable material contacts and cools gas formed by the ignition of the gas generant. The housing further has at least one discharge opening to permit cooled gas to exit the housing. Corresponding or associated methods for suppressing a fire are also provided.

Abstract: An airbag assembly is disclosed. The airbag assembly includes an inflatable cushion having a recess in its lower portion. The recess may form split sections in the lower portion of the cushion. The recess may be configured to receive a rear-facing child car seat during deployment. The airbag assembly may further include a tethering system to control deployment of the split sections of the cushion.