Abstract: An airbag module featuring a reduced number of components is disclosed. The assembly of the module is simplified by the fewer number of components involved and by the use of a single fastener to hold the major components together as a module. The module comprises an inflator, an inflatable cushion, an optional cover and an optional insulator, all of which are held together by a single clamp.

Abstract: An apparatus for dynamic testing by rapidly accelerating a test specimen includes a sled carriage slidably mounted on first and second elevated horizontal tracks attached to a fixed foundation for free movement of the sled carriage along the tracks from a first to a second track location; the sled carriage having an essentially horizontal mounting plate terminating in a leading edge at one end and a trailing edge at an opposite end; and impact block mounted to the bottom surface of the mounting place intermediate the leading and trailing edges; a pressure differential firing component having a moveable thrust surface for striking the impact block; the pressure differential firing component attached to the foundation between the tracks so at least a portion of the bottom surface of the mounting plate of the sled carriage between the leading edge and the impact block can override at least a portion of a firing chamber component of the pressure differential firing component; a high pressure compressed gas storag

Abstract: An improved inflator featuring a more reliable and more readily assembled reservoir is described. The reservoir features an interlocking channel lock connection with an adapter which is separately attached to the inflator housing. The reservoir is particularly intended for storing liquid fuels, but is applicable to a variety of fluids.

Abstract: A snap-on mounting attachment is provided for securing an airbag inflator module having a base plate to the steering wheel of a motor vehicle. The mounting attachment includes two fastener studs extending rearwardly from the base plate, each fastener stud having a yieldable holding barb. Two capture brackets are mounted to the spokes of the steering wheel, and each capture bracket holds a snap receptor in floating encapturement therein, i.e., with a limited range of lateral and vertical movement. The snap receptors each have a metal ring embedded in a polymer shell and define a stud receiving opening therethrough with the metal ring defining a lip engaged by the holding barb of the fastener stud. Bias stops between the base plate and the steering wheel take up slack in the mounting attachment and eliminate rattles, and the polymer shell of the snap receptors also minimizes rattles.

Abstract: An airbag module providing adaptive performance. The module includes a housing defining an interior. At least an inflator is received within the housing, and preferably the folded, uninflated cushion, also. Various arrangements are provided to selectively block, or create, a vent extending through the housing. This vent, when open, permits the inflation gas provided by the inflator to exit the housing without entering the cushion. The vent may be initially open, and blocked by a sliding cover block, may be initially closed and opened by movement of a slide plug, or may be initially closed and opened by deformation of a portion of the housing. The venting of the inflation gas will at least slow the rate of inflation of the cushion, and may reduce the final pressure within the cushion. As such, the housing will be vented for less severe collisions, and will not be vented for more severe collisions.

Abstract: An airbag cushion has a deployment tube connected at its inner end to a backing plate securing an inflator and at its outer end to a cushion-shaping enclosure. The periphery of the cushion-shaping enclosure is attached there about to a boundary wall which extends inward to the backing plate at a location surrounding the inner end of the deployment tube. The boundary wall defines an aspirated-air chamber surrounding the tube. As the tube and cushion-shaping enclosure are inflated, the enclosure pulls the boundary wall out of the canister creating a vacuum in the aspirated-air chamber. A one-way valve in the backing plate passes aspirated air into the aspirated-air chamber. A port connects the cushion-shaping enclosure to the aspirated-air chamber to pressurize the aspirated-air chamber at the end of inflation. The one-way valve blocks escape of the pressure.

Abstract: The cost and ease of manufacture and assembly of airbag inflators is enhanced by welding sections of the inflator housing together in a recessed portion of the side wall of such housing. By providing a portion of the housing side wall which is recessed sufficiently that it contains all of the weld flashing produced during the welding operation it is possible to eliminate the machining operation for removing such flashing which, otherwise, could be required to provide external dimensions within specification.

Abstract: Fire extinguishing or suppression apparatus and method employing a liquid pyrotechnic composition of a ternary mixture of hydroxyl ammonium nitrate, an amine nitrate salt, and water, in a closed combustion chamber of a pressure container. The apparatus is constructed to permit a large volume of water vapor exothermically generated by the reaction of a liquid pyrotechnic composition to be discharged from the combustion chamber and pressure container to an area of a fire.

Abstract: Apparatuses for inflating inflatable devices and associated methods of leak detection relying on the inclusion of a radioactive isotope leak trace material.

Abstract: A hybrid inflator having a quantity of stored gas in a pressure vessel, and a quantity of gas generant stored within a generant housing having at least one port in its longitudinal end. Within the generant housing the gas generant is retained within a porous sleeve. This sleeve is spaced inward from the non-porous generant housing, such that a free flow area is formed between the sleeve and the generant housing. The inflation gas created by the gas generant will thus flow radially outward through the sleeve, and then be turned to flow longitudinally toward the port(s) in the generant housing. Providing the free flow area reduces the pressure drop across the generant sleeve, resulting in less slag being forced through the sleeve to be entrained within the created gas flow. Additionally, the changes in direction forced upon the created gas flow to exit the generant housing cause additional amounts of slag to be removed from the created gas flow. This results in a hybrid inflator having reduced solid emissions.

Abstract: A sequencing system is provided for varying the output of an inflator in a vehicle safety restraint system. The inflator has a housing including at least one combustion chamber. Gas generant for producing an inflation gas is disposed in the housing. Ignition material for igniting the gas generating means is disposed in the at least one combustion chamber. A first electric squib is disposed in the inflator housing for initially igniting the ignition material. At least one additional electric squib is disposed in the inflator housing for further igniting the ignition material. A delay sequencing unit is disposed outside of the inflator housing for activating the at least one additional electric squib after a predetermined time from the activation of the first electric squib. Upon activation of the first electric squib by an electrical pulse, an initial amount of inflation gas is generated and the electrical pulse is also received by the delay sequencing unit.

Abstract: A two-walled, dual chamber, inflator for inflation of an automotive airbag in the event of a collision is provided. The inflator includes a simplified housing with two internal chambers, including a central chamber and a coaxial outer chamber. The central chamber houses both the solid fuel gas generant bodies and a electrical igniter having a reliable single-stage ignition train in direct contact with the generant bed. The single-stage igniter includes a resistance wire submersed in the generant bed along a convoluted path. Multiple points of direct contact are established between the igniter wire and gas generant over a substantial portion of the generant bed, which leads to more uniform and efficient ignition of the gas generant. To get sufficient surface area for the generant to contact the igniter wire, the gas generant bodies are formed in relatively small sizes of about 0.05 inch or less, which, in turn, limits the selection of gas generant materials to those having low burn rates of about 0.

Abstract: Featured for use as a part of an inflatable restraint system airbag module is an elongated cylindrical airbag inflator containing a load of a gas generant material. The inflator has a size (i.e., length) selected to correspond to the size of the load of the gas generant material stored within the inflator.

Abstract: An improvement in an airbag system for a motor vehicle relating to an adaptive output fluid fueled airbag inflator and method of operation thereof are provided. Such an inflator, in addition to a stored gas chamber, a combustion chamber wherein, upon actuation, a first fluid fuel and an oxidant are burned, and a first initiator device for initiating the combustion of the first fuel and the at least one oxidant, includes a combination of a fluid fuel container, which holds a supply of a second fluid fuel, and a second initiator device for initiating the combustion of the second fuel. Various selected performance levels can be obtained through the proper selection, actuation and sequencing of actuation of the initiator devices and burning of fuels contained within the inflator.

Abstract: A regenerative monopropellant inflator having improved initiation of the regenerative cycle and improve operating efficiency. The inflator may direct the flow of the monopropellant into a localized volume to create a "hot spot" to increase combustion. This serves to ensure that the regenerative cycle is initiated. Various arrangements are provided to increase the residence time of the combusting monopropellant within the inflator, to ensure complete combustion of the monopropellant, and thus increased efficiency. These arrangements include inducing a helical gas flow to increase the length of the path traveled by the gas. Various barriers may also be placed within the gas flow to force direction changes, which reduce the velocity of the gas.

Abstract: A consumable igniter tube for a solid fuel passenger side airbag inflator is provided. The igniter tube is composed of a thin metallic material, such as aluminum foil, that has it walls being at least partially, and preferably essentially fully devoured, almost instantaneously upon ignition of the primary igniter charge that is initially confined within the tube. The entire combustion products produced from the burning igniter charge, including hot gases as well as hot burning particulates, are thereby released through the openings created in the consumed igniter tube walls and vented into the adjacent combustion chamber that contains the solid fuel gas generant. All of the burning igniter products are thus used to ignite the solid fuel gas generant, which, upon ignition, generates inflation gases that eventually exit the inflator into a folded airbag in order to inflate and deploy the airbag into the passenger compartment of the vehicle.

Abstract: In a gas generant composition containing a source of ammonia, such as an ammonium salt or an ammonia-transitional metal complex that emits ammonia as a degradation product, a zeolite, particularly chabazite, is added as an ammonia-absorbing material. In gas generant formulations containing a copper compound and a nitrate source, the zeolite acts to reduce or prevent formation of copper tetrammine dinitrate.

Abstract: An airbag inflator with venturi effect cooling and gas supplement. The inflator includes a housing having a quantity of gas-producing fuel therein, and possibly a stored gas also, along with appropriate igniters. These materials are stored within a gas production chamber of the housing. The gas leaving this chamber travels through the housing to an exit port on the housing. Intermediate the gas production chamber and the housing exit port is a venturi section of the housing. This section reduces the pressure of the gas, and thus the pressure at the interior end of draw vents opening onto the venturi section. The vents therefore draw outside air into the housing to mix with the gas. This cools the gas to the desired temperature, and also supplements the gas exiting the housing. As such, the need for a heat sink to cool the gas is reduced or eliminated. Furthermore, since the cushion is inflated with a mixture of gas and air, the amount of gas typically needed is reduced by the amount of added air.

Abstract: A regenerative monopropellant inflator providing adaptive performance. The inflator includes a housing defining an interior. A piston is received in the housing and divides the interior into a fuel supply chamber and a combustion chamber. The piston moves through the fuel supply chamber during the regenerative combustion cycle to produce an inflation gas from reaction of the fuel in the combustion chamber. The inflation gas exits the combustion chamber via exit ports. To provide adaptive performance a back pressure may be selectively applied to the piston against its travel. This slows the piston, and thus the gas production of the inflator. Alternatively, the total size of the exit ports could be selectively varied to thus vary the pressure within the combustion chamber, known as throttling. Increased pressure within the combustion chamber causes an increase in the rate of inflation gas production.

Abstract: An improved inflator wherein a flowing combustible fluid is combusted in a combustion zone defined by diverging walls is disclosed. The improved inflator provides enhanced consistency of operation thereby permitting the use of lighter components while avoiding deployments which produce excessive "bag slap".