Abstract: The present invention includes a system and method for fine tuning the process of controlling the weight of a flow of material, such as a rod of material in a production facility. A control actuator in communication with a PID controller and PID control loop is used to change the unit volume of the flow so as to maintain a target unit weight. A measurement device captures unit weight measurements of the flow at intervals over the length of the flow. A change is introduced to a control actuator while the PID controller and PID control loop are disabled, and appropriate weight measurements of the flow are continually captured along with the control actuator's “feed back” position; a process that may be repeated several times. Once sufficient weight measurement data has been captured, the data is loaded into an optimization program that outputs optimized controlled parameters that may be used by the PID controller and control loop to better control the weight of the flow of material.