Abstract: An illustrative example composite leaf spring includes first and second bushing tubes near longitudinal ends. A ribbon of base material is wrapped at least partially around the first and second bushing tubes. The base material has a width that defines a width of the leaf spring. First portions of the base material are near the longitudinal ends and a second portion is between the first portions. The second portion is thicker than the first portions. A plurality of layers of a ribbon of tension material are wrapped around the base material. The tension material defines an outermost layer of the leaf spring. The tension material has warp strands in a longitudinal direction between the first and second longitudinal ends of the leaf spring and weft strands transverse to the warp strands. The warp strands establish a majority of a composition of the tension material.