Patents Assigned to Avanstrate Inc.
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Patent number: 9096459Abstract: A flat panel display glass substrate includes a glass comprising, in mol %, 55-80% SiO2, 3-20% Al2O3, 3-15% B2O3, and 3-25% RO (the total amount of MgO, CaO, SrO, and BaO). The contents in mol % of SiO2, Al2O3, and B2O3 satisfy a relationship (SiO2+Al2O3)/(B2O3)=7.5-17. The strain point of the glass is 665° C. or more. The devitrification temperature of the glass is 1250° C. or less. The substrate has a heat shrinkage rate of 75 ppm or less. The rate of heat shrinkage is calculated from the amount of shrinkage of the substrate measured after a heat treatment which is performed at a rising and falling temperature rate of 10° C./min and at 550° C. for 2 hours by the rate of heat shrinkage (ppm)={the amount of shrinkage of the substrate after the heat treatment/the length of the substrate before the heat treatment}×106.Type: GrantFiled: June 29, 2012Date of Patent: August 4, 2015Assignee: AvanStrate Inc.Inventors: Akihiro Koyama, Satoshi Ami, Manabu Ichikawa
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Patent number: 9038416Abstract: A glass-substrate manufacturing method which includes a forming step and a cooling step. In the forming step, a molten glass is formed into a sheet glass by a down-draw process. In the cooling step, the sheet glass is cooled. The cooling step includes first, second and third coating steps as defined herein.Type: GrantFiled: December 26, 2012Date of Patent: May 26, 2015Assignee: AvanStrate Inc.Inventor: Hiroyuki Kariya
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Patent number: 9029280Abstract: A substrate for p-Si TFT flat panel displays made of a glass having a high low-temperature-viscosity characteristic temperature and manufactured while avoiding erosion/wear of a melting tank during melting through direct electrical heating. The glass substrate comprises 52-78 mass % of SiO2, 3-25 mass % of Al2O3, 3-15 mass % of B2O3, 3-20 mass % of RO, wherein RO is total amount of MgO, CaO, SrO, and BaO, 0.01-0.8 mass % of R2O, wherein R2O is total amount of Li2O, Na2O, and K2O, and 0-0.3 mass % of Sb2O3, and substantially does not comprise As2O3, wherein the mass ratio CaO/RO is equal to or greater than 0.65, the mass ratio (SiO2+Al2O3)/B2O3 is in a range of 7-30, and the mass ratio (SiO2+Al2O3)/RO is equal to or greater than 5. A related method involves melting glass raw materials blended to provide the glass composition; a forming step of forming the molten glass into a flat-plate glass; and an annealing step of annealing the flat-plate glass.Type: GrantFiled: June 29, 2012Date of Patent: May 12, 2015Assignee: AvanStrate Inc.Inventors: Akihiro Koyama, Satoshi Ami, Manabu Ichikawa
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Patent number: 8938992Abstract: A method of manufacturing a glass sheet according to the present invention comprises the steps of creating split flows of molten glass in a forming body 10 and causing the molten glass to flow down, subsequently merging the flows at a merging point to form a glass sheet G and causing the glass sheet to flow downward in the vertical direction. In this method of manufacturing a glass sheet, a partition member 20 is disposed facing the glass sheet G in the vicinity of a location below the forming body 10, and a facing surface of the partition member 20 is shaped so as to correspond to a sheet thickness variation of the glass sheet G, so that a gap between the glass sheet G and the partition member 20 is substantially uniform.Type: GrantFiled: September 14, 2012Date of Patent: January 27, 2015Assignee: AvanStrate Inc.Inventors: Hiroyuki Kariya, Takayuki Shimizu, Mikio Kimori
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Patent number: 8932969Abstract: Provided are: a glass substrate for p-Si TFT flat panel displays that is composed of a glass having high characteristic temperatures in the low-temperature viscosity range, typified by the strain point and glass transition point, having a small heat shrinkage rate, and being capable of avoiding the occurrence of the problem regarding the erosion/wear of a melting tank at the time of melting through direct electrical heating; and a method for manufacturing same. The present glass substrate is composed of a glass comprising 52-78 mass % of SiO2, 3-25 mass % of Al2O3, 3-15 mass % of B2O3, 3-25 mass % of RO, wherein RO is total amount of MgO, CaO, SrO, and BaO, 0.01-1 mass % of Fe2O3, and 0-0.3 mass % of Sb2O3, and substantially not comprising As2O3, the glass having a mass ratio (SiO2+Al2O3)/B2O3 in a range of 7-30 and a mass ratio (SiO2+Al2O3)/RO equal to or greater than 6.Type: GrantFiled: June 29, 2012Date of Patent: January 13, 2015Assignee: AvanStrate Inc.Inventors: Akihiro Koyama, Satoshi Ami, Manabu Ichikawa
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Publication number: 20140370241Abstract: A method for manufacturing a glass substrate for a display includes a step of producing a glass substrate and a step of performing a surface treatment on one glass surface of major surfaces of the glass substrate to form surface unevenness. The surface treatment is performed such that protruded portions having a height of 1 nm or more from the surface roughness central plane of the surface unevenness are dispersedly provided on the glass surface after the surface treatment and the area ratio of the protruded portions with respect to the area of the glass surface is 0.5-10%. Using this glass substrate, semiconductor elements are formed on a major surface of the glass substrate opposite to the glass surface. Accordingly, a display panel is produced.Type: ApplicationFiled: September 4, 2014Publication date: December 18, 2014Applicant: AvanStrate Inc.Inventor: Young Tae PARK
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Patent number: 8895461Abstract: Provided are: a glass substrate for p-Si TFT flat panel displays that is composed of a glass having high characteristic temperatures in the low-temperature viscosity range, typified by the strain point and glass transition point, having a small heat shrinkage rate, and being capable of avoiding the occurrence of the problem regarding the erosion/wear of a melting tank at the time of melting through direct electrical heating; and a method for manufacturing same. The present glass substrate is composed of a glass comprising 52-78 mass % of SiO2, 3-25 mass % of Al2O3, 3-15 mass % of B2O3, 3-25 mass % of RO, wherein RO is total amount of MgO, CaO, SrO, and BaO, 0.01-1 mass % of Fe2O3, and 0-0.3 mass % of Sb2O3, and substantially not comprising As2O3, the glass having a mass ratio (SiO2+Al2O3)/B2O3 in a range of 7-30 and a mass ratio (SiO2+Al2O3)/RO equal to or greater than 6.Type: GrantFiled: June 29, 2012Date of Patent: November 25, 2014Assignee: AvanStrate Inc.Inventors: Akihiro Koyama, Satoshi Ami, Manabu Ichikawa
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Publication number: 20140309098Abstract: A flat panel display glass substrate includes a glass comprising, in mol %, 55-80% SiO2, 3-20% Al2O3, 3-15% B2O3, and 3-25% RO (the total amount of MgO, CaO, SrO, and BaO). The contents in mol % of SiO2, Al2O3, and B2O3 satisfy a relationship (SiO2+Al2O3)/(B2O3)=7.5-17. The strain point of the glass is 665° C. or more. The devitrification temperature of the glass is 1250° C. or less. The substrate has a heat shrinkage rate of 75 ppm or less. The rate of heat shrinkage is calculated from the amount of shrinkage of the substrate measured after a heat treatment which is performed at a rising and falling temperature rate of 10° C./min and at 550° C. for 2 hours by the rate of heat shrinkage (ppm)={the amount of shrinkage of the substrate after the heat treatment/the length of the substrate before the heat treatment}×106.Type: ApplicationFiled: June 25, 2014Publication date: October 16, 2014Applicant: AvanStrate Inc.Inventors: Akihiro KOYAMA, Satoshi AMI, Manabu ICHIKAWA
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Patent number: 8853113Abstract: A flat panel display glass substrate according to the present invention includes a glass comprising, as expressed in mol %, 55-80% SiO2, 3-20% Al2O3, 3-15% B2O3, 3-25% RO (the total amount of MgO, CaO, SrO, and BaO), and substantially no As2O3 and Sb2O3. The devitrification temperature of the glass is 1250° C. or less. The glass substrate has a heat shrinkage rate of 75 ppm or less. The heat shrinkage rate is calculated from the amount of shrinkage of the glass substrate measured after a heat treatment which is performed at a temperature rising and falling rate of 10° C./min and at 550° C. for 2 hours by the heat shrinkage rate (ppm)={the amount of shrinkage of the glass substrate after the heat treatment/the length of the glass substrate before the heat treatment}×106.Type: GrantFiled: June 29, 2012Date of Patent: October 7, 2014Assignee: AvanStrate Inc.Inventors: Akihiro Koyama, Satoshi Ami, Manabu Ichikawa
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Patent number: 8840997Abstract: A cover glass having a compressive-stress layer on the principal surfaces thereof, and having a glass composition containing 50% to 70% by mole of SiO2, 3% to 20% by mole of Al2O3, 5% to 25% by mole of Na2O, more than 0% by mole and less than or equal to 2.5% by mole of Li2O, 0% to 5.5% by mole of K2O, and 0% to less than 3% by mole of B2O3. Also disclosed is a method for producing a cover glass which includes: (i) preparing molten glass by melting a glass raw material; (ii) forming the prepared molten glass into a plate-like shape by a down-draw process and thereby obtaining a glass substrate; and (iii) forming a compressive-stress layer on the surface of the glass substrate.Type: GrantFiled: December 28, 2011Date of Patent: September 23, 2014Assignees: AvanStrate Inc., Hoya CorporationInventors: Akihiro Koyama, Satoshi Ami, Kazuaki Hashimoto, Tetsuo Takano
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Patent number: 8826694Abstract: A method of manufacturing a glass sheet includes creating split flows of molten glass in a forming body (10) and causing the molten glass to flow down, subsequently merging the flows at a merging point to form a glass sheet G and causing the glass sheet to flow downward in the vertical direction. A plurality of chambers (42b, 42c, . . . ) separated by heat-insulating plates (40a, 40b, . . . ) in the direction of movement of the glass sheet G are provided. A heater (60a, 60b, . . . ) is provided for each of the chambers (42b, 42c, . . . ) so that the temperature decreases in the direction of movement. The heat-insulating plates (40a, 40b, . . . ) are disposed facing the glass sheet G, and facing surfaces of the heat-insulating plates (40a, 40b, . . . ) are shaped so as to correspond to a sheet thickness variation of the glass sheet G.Type: GrantFiled: September 14, 2012Date of Patent: September 9, 2014Assignee: AvanStrate Inc.Inventors: Hiroyuki Kariya, Nobuhiro Maeda
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Publication number: 20140249019Abstract: A glass substrate for p-Si TFT flat panel displays that is composed of a glass comprising 52-78 mass % of SiO2, 3-25 mass % of Al2O3, 3-15 mass % of B2O3, 3-25 mass % of RO, wherein RO is total amount of MgO, CaO, SrO, and BaO, 0.01-1 mass % of Fe2O3, and 0-0.3 mass % of Sb2O3, and substantially not comprising As2O3, the glass having a mass ratio (SiO2+Al2O3)/B2O3 in a range of 7-30 and a mass ratio (SiO2+Al2O3)/RO equal to or greater than 6. A method for manufacturing a glass substrate involves: a melting step of obtaining a molten glass by melting, by employing at least direct electrical heating, glass raw materials blended so as to provide the aforementioned glass composition; a forming step of forming the molten glass into a flat-plate glass; and an annealing step of annealing the flat-plate glass.Type: ApplicationFiled: May 15, 2014Publication date: September 4, 2014Applicant: AvanStrate Inc.Inventors: Akihiro KOYAMA, Satoshi AMI, Manabu ICHIKAWA
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Publication number: 20140249018Abstract: A flat panel display glass substrate according to the present invention includes a glass comprising, as expressed in mol %, 55-80% SiO2, 3-20% Al2O3, 3-15% B2O3, 3-25% RO (the total amount of MgO, CaO, SrO, and BaO), and substantially no As2O3, and Sb2O3. The devitrification temperature of the glass is 1250° C. or less. The glass substrate has a heat shrinkage rate of 75 ppm or less. The heat shrinkage rate is calculated from the amount of shrinkage of the glass substrate measured after a heat treatment which is performed at a temperature rising and falling rate of 10° C./min and at 550° C. for 2 hours by the heat shrinkage rate (ppm)={the amount of shrinkage of the glass substrate after the heat treatment/the length of the glass substrate before the heat treatment}×106.Type: ApplicationFiled: May 13, 2014Publication date: September 4, 2014Applicant: AVANSTRATE INC.Inventors: Akihiro KOYAMA, Satoshi AMI, Manabu ICHIKAWA
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Patent number: 8741794Abstract: A glass substrate for a display, which is formed of a glass having a light weight and having high refinability with decreasing environmental burdens, the glass comprising, by mass %, 50 to 70% of SiO2, 5 to 18% of B2O3, 10 to 25% of Al2O3, 0 to 10% of MgO, 0 to 20% of CaO, 0 to 20% of SrO, 0 to 10% of BaO, 5 to 20% of RO (in which R is at least one member selected from the group consisting of Mg, Ca, Sr and Ba), and over 0.20% but not more than 2.0% of R?2O (in which R? is at least one member selected from the group consisting of Li, Na and K), and containing, by mass %, 0.05 to 1.5% of oxide of metal that changes in valence number in a molten glass, and substantially containing none of As2O3, Sb2O3 and PbO.Type: GrantFiled: January 18, 2013Date of Patent: June 3, 2014Assignee: Avanstrate Inc.Inventors: Junji Kurachi, Akihiro Koyama, Yoichi Hachitani
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Patent number: 8726696Abstract: A stirring device 100 comprises a chamber 101, and a stirrer 102 for stirring molten glass 7 in the chamber 101. The stirrer 102 has a shaft 105 as a rotation axis, and blades 106a-106e disposed in a plurality of tiers on a side wall of the shaft 105. The blades 106a-106e have support plates 108 and ancillary plates 109. The ancillary plates 109 create, in the molten glass 7, a flow in the radial direction of the shaft 105.Type: GrantFiled: September 11, 2012Date of Patent: May 20, 2014Assignee: AvanStrate Inc.Inventors: Kohei Yamamoto, Hitoshi Gekko
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Publication number: 20140031192Abstract: A glass substrate for a display, which is formed of a glass having a light weight and having high refinability with decreasing environmental burdens, the glass comprising, by mass %, 50 to 70% of SiO2, 5 to 18% of B2O3, 10 to 25% of Al2O3, 0 to 10% of MgO, 0 to 20% of CaO, 0 to 20% of SrO, 0 to 10% of BaO, 5 to 20% of RO (in which R is at least one member selected from the group consisting of Mg, Ca, Sr and Ba), and over 0.20% but not more than 2.0% of R?2O (in which R? is at least one member selected from the group consisting of Li, Na and K), and containing, by mass %, 0.05 to 1.5% of oxide of metal that changes in valence number in a molten glass, and substantially containing none of As2O3, Sb2O3 and PbO.Type: ApplicationFiled: January 18, 2013Publication date: January 30, 2014Applicant: AVANSTRATE, INC.Inventors: Junji Kurachi, Akihiro Koyama, Yoichi Hachitani
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Publication number: 20140013805Abstract: The method for producing a glass sheet by down-drawing includes an air pressure controlling step of controlling the air pressure of a furnace outside space formed between a furnace and a covering part that covers the furnace, the furnace including a forming furnace and a lehr, a melting step of melting glass raw materials to form molten glass, a supplying step of supplying the molten glass to a forming cell disposed inside the forming furnace, a forming step of forming a glass sheet by allowing the molten glass to flow down the forming cell, an annealing step of cooling the glass sheet while allowing the glass sheet to flow in one direction in the lehr, and a cutting step of cutting the glass sheet that has been cooled. In the air pressure controlling step, air pressure is controlled such that the air pressure is higher, inside the furnace outside space, at a position more toward the upstream side of the flow direction of the glass sheet.Type: ApplicationFiled: March 27, 2012Publication date: January 16, 2014Applicants: AVANSTRATE KOREA INC., AVANSTRATE INC.Inventors: Hiroyuki Kariya, Kimihiko Nakashima
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Patent number: 8616025Abstract: A method of manufacturing glass comprises a stirring step in which molten glass MG is stirred. The stirring step comprises a first stirring step and a second stirring step. In the first stirring step, the molten glass MG is stirred while being directed upward from below in a first stirred tank 100a. In the second stirring step, the molten glass MG stirred in the first stirring step is stirred while being directed downward from above in a second stirred tank 100b. The first stirred tank 100a has a first discharge pipe 110a capable of discharging the molten glass MG from the bottom of a first chamber 101a. The second stirred tank 100b has a second discharge pipe 110b capable of discharging the molten glass MG from the liquid level LL of the molten glass MG in a second chamber 101b.Type: GrantFiled: September 11, 2012Date of Patent: December 31, 2013Assignee: AvanStrate Inc.Inventors: Kohei Yamamoto, Hitoshi Gekko
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Publication number: 20130345041Abstract: Provided is a glass composition suitable for a glass substrate for a flat panel display such as a liquid crystal display. This glass composition has high thermal stability, and is substantially free of BaO but has a low devitrification temperature. It is suitable for the production of a glass substrate by a downdraw process. This glass composition contains, in terms of mass %: 54 to 62% of SiO2; 4 to 11% of B2O3; 15 to 20% of Al2O3; 2 to 5% of MgO; 0 to 7% of CaO; 0 to 13.5% of SrO; 0 to 1% of K2O; 0 to 1% of SnO2; and 0 to 0.2% of Fe2O3, and is substantially free of BaO. In this glass composition, the total content of alkaline earth metal oxides (MgO+CaO+SrO) is 10 to 18.5 mass %. The devitrification temperature of the glass composition is 1200° C. or lower.Type: ApplicationFiled: August 30, 2013Publication date: December 26, 2013Applicant: AvanStrate Inc.Inventors: Akihiro KOYAMA, Mikiko HASHIMOTO
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Publication number: 20130306995Abstract: A method for manufacturing a glass substrate for a display includes a step of producing a glass substrate and a step of performing a surface treatment on one glass surface of major surfaces of the glass substrate to form surface unevenness. The surface treatment is performed such that protruded portions having a height of 1 nm or more from the surface roughness central plane of the surface unevenness are dispersedly provided on the glass surface after the surface treatment and the area ratio of the protruded portions with respect to the area of the glass surface is 0.5-10%. Using this glass substrate, semiconductor elements are formed on a major surface of the glass substrate opposite to the glass surface. Accordingly, a display panel is produced.Type: ApplicationFiled: April 26, 2013Publication date: November 21, 2013Applicant: AvanStrate Inc.Inventor: AvanStrate Inc.