Abstract: Improved method steps for making a multilayer electronic components are disclosed. Monolithic components are formed with plated terminations whereby the need for typical thick-film termination stripes is eliminated or greatly simplified. Such termination technology eliminates many typical termination problems and enables a higher number of terminations with finer pitch, which may be especially beneficial on smaller electronic components. Electrodes and insulating substrates are provided in an interleaved arrangement and selected portions of the electrodes are exposed along selected edges of the substrates. Anchor tabs, which are not in direct contact with the electrodes and offer additional nucleation points for plated structures, may also optionally be provided and exposed in some embodiments.

Abstract: An LED light assembly includes a plurality of LED printed circuit boards (PCB), with each LED PCB having at least one LED bulb and electrical connector pads configured at each opposite end of the boards. A two-component surface mount electrical connector is configured to connect one end of a first LED PCB to an end of a second said LED PCB such that the first and second LED PCBs are electrically connected end-to-end. The connected LED PCBs may be configured in a light tube that includes connector end caps for mounting the light tube in a light fixture.

Abstract: Improved method steps for making a multilayer electronic components are disclosed. Monolithic components are formed with plated terminations whereby the need for typical thick-film termination stripes is eliminated or greatly simplified. Such termination technology eliminates many typical termination problems and enables a higher number of terminations with finer pitch, which may be especially beneficial on smaller electronic components. Electrodes and insulating substrates are provided in an interleaved arrangement and selected portions of the electrodes are exposed along selected edges of the substrates. Anchor tabs, which are not in direct contact with the electrodes and offer additional nucleation points for plated structures, may also optionally be provided and exposed in some embodiments.

Abstract: A wet electrolytic capacitor is provided that includes an anode, an anode lead, an electrolyte, a casing having a wall that defines an anode lead orifice, and a sealing assembly. The sealing assembly is connected to the casing at the anode lead orifice, and a portion of the anode lead extends through it. The sealing assembly includes an isolation tube, a metal plate, and an elastomeric ring. The tube receives the anode lead and has a first portion extending through the anode lead orifice and a second portion located in an interior of the casing. The plate is positioned adjacent to an exterior surface of the wall, covers the anode lead orifice, and contains an orifice through which the first portion of the tube extends. The ring is positioned adjacent to an interior surface of the wall and contains an orifice through which the second portion of the tube extends.

Abstract: A wet electrolytic capacitor is provided. The capacitor includes a planar anode formed from a pressed and sintered powder, a cathode that includes a metal substrate that is coated with an electrochemically-active material, and a working electrolyte in communication with the planar anode and cathode. The planar anode has a recessed portion formed in at least one of its surfaces. The capacitor also includes at least one restraint that is in contact with the recessed portion and has a shape that generally corresponds with a shape of the recessed portion. The recessed portion of the planar anode allows for stabilization of the planar anode with via a restraint without increasing the dimensions of the capacitor.

Abstract: A solid electrolytic capacitor that includes an anode body, dielectric overlying the anode body, and solid electrolyte that overlies the dielectric is provided. The solid electrolyte includes a nanocomposite that contains a plurality of nanofibrils dispersed within a conductive polymer matrix. The nanofibrils have a relatively small size and high aspect ratio, which the present inventors have discovered can dramatically improve the thermal-mechanical stability and robustness of the resulting capacitor.

Abstract: A solid electrolytic capacitor with an integrated fuse assembly is provided. The fuse can be secured in a recess formed in a face of the porous anode body of the capacitor. When the fuse is secured in the recess, the fuse can be substantially flush with the face of the porous anode body in which the recess is formed. Further, the equivalent series resistance (ESR) of the fuse is reduced because the length of the connection between the fuse and the porous anode body is reduced. Further, because the fuse is integrated into the porous anode body, the capacitor can be assembled onto a circuit board via standard pick and place equipment.

Abstract: A solid electrolytic capacitor that comprises a sintered porous anode, a dielectric layer that overlies the anode body, and a solid electrolyte overlying the dielectric layer is provided. The anode is formed from a finely divided powder (e.g., nodular or angular) having a relatively high specific charge. Despite the use of such high specific charge powders, high voltages can be achieved through a combination of features relating to the formation of the anode and solid electrolyte. For example, relatively high press densities and sintering temperatures may be employed to achieve “sinter necks” between adjacent agglomerated particles that are relatively large in size, which render the dielectric layer in the vicinity of the neck less susceptible to failure at high forming voltages.

Abstract: A method of iteratively screening a sample of electrolytic capacitors having a predetermined rated voltage is provided. The method can include measuring a first leakage current of a first set of capacitors, calculating a first mean leakage current therefrom, and removing capacitors from the first set having a first leakage current equal to or above a first predetermined value, thereby forming a second set of capacitors. The second set can be subjected to a burn in heat treatment where a test voltage can be applied, then a second leakage current of the second set of capacitors can be measured and a second mean leakage current can be calculated. Capacitors having a second leakage current equal to or above a second predetermined value can be removed from the second set, forming a third set of capacitors. Because of such iterative screening, the capacitors in the third set have low failure rates.

Abstract: An electrolytic capacitor is provided that contains a capacitor element, a case, and anode and cathode terminations having first and second external components. The first external components are perpendicular to a lower surface of the case, while the second external components are parallel to the lower surface of the case and extend outwardly away from the front and rear surfaces of the case, respectively. Further, the second external components are mounted to a circuit board such that at least a portion of the capacitor is embedded in the board and such that the second external components are parallel to and in contact with a mounting surface of the circuit board. The particular arrangement of the external components of the terminations stabilizes the capacitor when it is embedded into the board to minimize flexing against the board and cracking or delamination of the capacitor.

Abstract: A capacitor whose electrical properties can be stable under a variety of different conditions is provided. The solid electrolyte of the capacitor is formed from a combination of an in situ polymerized conductive polymer and a hydroxy-functional nonionic polymer. One benefit of such an in situ polymerized conductive polymer is that it does not require the use of polymeric counterions (e.g., polystyrenesulfonic anion) to compensate for charge, as with conventional particle dispersions, which tend to result in ionic polarization and instable electrical properties, particularly at the low temperatures noted above. Further, it is believed that hydroxy-functional nonionic polymers can improve the degree of contact between the polymer and the surface of the internal dielectric, which unexpectedly increases the capacitance performance and reduces ESR.

Abstract: A capacitor containing a solid electrolytic capacitor element including a sintered porous anode body, a first anode lead, and a second anode lead is provided. The first anode lead has a thickness that is larger than a thickness of the second anode lead. A portion of the first anode lead is embedded in the porous anode body, and a second portion of the first anode lead extends from a surface thereof in a longitudinal direction. Meanwhile, the second anode lead is electrically connected to the anode body for connection to an anode termination. In one embodiment, the second anode lead can be directly connected to a surface of the anode body. In another embodiment, the second anode lead can be indirectly connected to the anode body such as via attachment at an end of the second portion of the first anode lead.

Abstract: Discrete cofired feedthrough filters are provided for medical implanted device applications. A plurality of discrete vertical feedthrough filter elements are respectively associated with a plurality of signal wires or pins otherwise supported by an insulating feedthrough and a ferrule. The resulting discrete device comprises a single-element device which is cheaper to make, and which reduces cross-talk between adjacent signal wires/pins while otherwise accommodating changes in feedthrough pitch without having to redesign the filter.

Abstract: A capacitor assembly for use in high voltage and high temperature environments is provided. More particularly, the capacitor assembly includes a capacitor element containing an anodically oxidized porous, sintered body that is coated with a manganese oxide solid electrolyte. To help facilitate the use of the capacitor assembly in high voltage (e.g., above about 35 volts) and high temperature (e.g., above about 175° C.) applications, the capacitor element is enclosed and hermetically sealed within a housing in the presence of a gaseous atmosphere that contains an inert gas. It is believed that the housing and inert gas atmosphere are capable of limiting the amount of moisture supplied to the manganese dioxide. In this manner, the solid electrolyte is less likely to undergo an adverse reaction under extreme conditions, thus increasing the thermal stability of the capacitor assembly.

Abstract: Surface mount components and related methods involve thin film circuits between first and second insulating substrates. The thin film circuits may include passive components, including resistors, capacitors, inductors, arrays of such components, networks, or filters of multiple passive components. Such thin film circuit(s) can be sandwiched between first and second insulating substrates with internal conductive pads which are exposed to the outside of the surface mount component and electrically connected to external terminations. External terminations may include at least one layer of conductive polymer. Optional shield layers may protect the surface mount components from signal interference. A cover substrate may be formed with a plurality of conductive elements that are designed to generally align with the conductive pads such that conductive element portions are exposed in groups along surfaces of a device.

Abstract: Surface mount components and related methods involve thin film circuits between first and second insulating substrates. The thin film circuits may include passive components, including resistors, capacitors, inductors, arrays of such components, networks, or filters of multiple passive components. Such thin film circuit(s) can be sandwiched between first and second insulating substrates with internal conductive pads which are exposed to the outside of the surface mount component and electrically connected to external terminations. External terminations may include at least one layer of conductive polymer. Optional shield layers may protect the surface mount components from signal interference. A cover substrate may be formed with a plurality of conductive elements that are designed to generally align with the conductive pads such that conductive element portions are exposed in groups along surfaces of a device.

Abstract: Disclosed are apparatus and methodology for providing a precision laser adjustable (e.g., trimmable) thin film capacitor array. A plurality of individual capacitors are formed on a common substrate and connected together in parallel by way of fusible links. The individual capacitors are provided as laddered capacitance value capacitors such that a plurality of lower valued capacitors corresponding to the lower steps of the ladder, and lesser numbers of capacitors, including a single capacitor, for successive steps of the ladder, are provided. Precision capacitance values can be achieved by either of fusing or ablating selected of the fusible links so as to remove the selected subcomponents from the parallel connection. In-situ live-trimming of selected fusible links may be performed after placement of the capacitor array on a hosting printed circuit board.

Abstract: Disclosed are apparatus and methodology for increasing the resonance frequency and useful frequency range of surface mount RC equalizer devices. The presently disclosed subject matter provides improved operational characteristics of generally known such RC equalizer devices by implementing a reverse geometry that relocates the internal termination points, as well as external termination points for such devices, along lateral portions of the assembled device. Such reverse geometry achieves improvements by providing a reduction of the equivalent series inductance (ESL) to provide the increased resonance frequency and useful frequency range.

Abstract: Disclosed are apparatus and associated methodology providing for fixed components that exhibit tailorable variations in frequency response depending on the applied frequencies over the components useful frequency range. The presently disclosed subject matter provides improved operational characteristics of generally known transmission line capacitor devices by providing a parallel resistive component constructed as a portion of the dielectric separating electrodes corresponding to a capacitor.

Abstract: A solid electrolytic capacitor that contains an anode body, dielectric located over and/or within the anode body, an adhesion coating overlying the dielectric, and a solid electrolyte overlying the dielectric and adhesion coating that contains a conductive polymer. The adhesion coating is multi-layered and employs a resinous layer in combination with a discontinuous layer containing a plurality of discrete nanoprojections of a manganese oxide (e.g., manganese dioxide).