Abstract: Described herein are substrates comprising: a core comprising a plurality of open cells; a first facing layer attached to a first major side of the core by a first adhesive; and a second facing layer attached to a second major side of the core by a second adhesive; wherein the glass transition temperature of the second adhesive is greater than the glass transition temperature of the first adhesive.

Abstract: A light-weight acoustical substrate is disclosed. In one embodiment, the substrate includes a substantially open core and outer facing layers. The core is comprised of a plurality of open, cells which extend between the facing layers. The cells may have numerous configurations, including honeycomb. The facing layers may be non-woven or woven glass scrims in some embodiments, A multi-layered acoustical structure is provided which in one non-limiting embodiment is comprised of two cores with outer facing layers and an interlayer between the cores.

Abstract: A ceiling system having a perimeter frame; a grid configured to support a plurality of substrates; and a plurality of bracket assemblies coupling the grid to the perimeter frame, the plurality of bracket assemblies adjustable between a plurality of states in which the grid is supported at a different height relative to the perimeter frame in each of the plurality of states.

Abstract: A building panel system is provided that includes a perimeter frame; a main beam attached to the perimeter frame; a carrier attached to the main beam, the carrier having a plurality of identical hook members, each of the hook members having a protruding hooking portion on only a first side of the hook member, and a non-hooking portion on a second side of the hook member, the second side being opposite the first side; and a plurality of panels removably attached to the carrier, each of the panels being attached to the carrier by engaging one of the hooking portions.

Abstract: Disclosed is a suspended ceiling system, a securing member, and process of installing a patterned suspended ceiling system. The suspended ceiling system includes a grid system having first members and second members, and at least one substrate which extends below the grid system. The at least one substrate has an exposed surface and a concealed surface, and the at least one substrate has first sides and second sides which extend between the exposed surface and the concealed surface. Securing members attach to the concealed surface proximate the first sides, and the securing members have grid engagement members which secure the at least one substrate to the grid system. The securing members cooperate with the first members and the second members of the grid system to properly position the substrate and the spacing between adjacent at least one substrates is controlled.

Abstract: The present invention relates to an improved formaldehyde-free coated fibrous substrate. The coating includes a crosslinked binder system which forms three dimensional networks when heat cured. After the coating is applied to the back of fibrous substrate and cured, the coating is capable of hygroscopic expansion which imparts excellent anti-sag properties. The coating is compatible with other coating systems with neutral or mild alkaline pH. The improvement being the binding system is neutralized with a volatile base so that it evaporates quickly so as not to hinder the cross-linking reaction.

Abstract: An integrated ceiling and light system that incorporates a light module into a ceiling tile. The system may include a grid support system suspended from an overhead support structure that includes at least one grid support element and first and second ceiling tiles supported by the grid support element in an adjacent manner. A nesting cavity may be formed into the first and second ceiling tiles such that a light module may be disposed within the nesting cavity and coupled to the first and second ceiling tiles. The ceiling tiles may be of the type that conceals the grid support element on which it is supported. In one alternative embodiment, the light module and a nesting region of the ceiling tile may include corresponding edge profiles to facilitate mating therebetween to enable coupling of the light source to the ceiling tile.

Abstract: A ceiling system in one embodiment conceals joints between adjoining ceiling panels to provide a monolithic ceiling appearance. The system includes the support structure and ceiling panels each having a top surface, bottom surface, and peripheral edges. In one embodiment, the peripheral edges of the panels may have a hybrid edge detail including a first edge profile and a second edge profile different than the first. A facing material, bonded to the bottom surfaces of ceiling panels after securement to the support structure, has a continuous uninterrupted extent to cover and conceal multiple panels and joints. The facing may be adhesively bonded to the panels.

Abstract: An applicator head for a vacuum coating system includes a manifold shell having opposing shell plates, each including a conduit attachment coupled to a shell aperture. An applicator manifold is affixed to each shell plate. Each applicator manifold includes two coupled manifold plates, with one including a manifold aperture, and each is affixed to the respective shell plate so that each manifold aperture aligns with the respective shell aperture. An applicator channel is formed between the manifold plates of each applicator manifold, and the applicator channel is fluidically coupled to the manifold aperture of each respective applicator manifold. Each applicator channel forms an applicator port at a leading edge of each respective applicator manifold, and each leading edge is configured to be complementary in shape to an edge of a workpiece to be coated. First and second face plates are disposed over the leading edges of the applicator manifolds.

Abstract: A dirt repellant panel coated with a powder coating composition that includes a polymeric binder and an anionic fluorosurfactant present in an amount ranging from about 0.1 wt. % to about 4 wt. %.

Abstract: A ceiling system includes a grid support member, and first and second ceiling panels abutted at a joint. In the factory-supplied condition, each panel has a facing sheet already adhesively bonded to a central region of the panel. Perimeter portions of the facing are left un-bonded to an annular peripheral region of the surface surrounding the central region. This allows seams to be made in the field. The facing sheet comprises a cantilevered flap extending beyond a peripheral edge of the panel. During field installation, the flap of a first panel extends across the joint overlapping the second panel's un-bonded facing sheet in the peripheral region. The double thickness of facings is cut to form a seam laterally offset from the joint, which is concealed. A field applied or activated adhesive bonds the facing to the peripheral regions of each panel. A related installation method is disclosed.

Abstract: A ceiling system in one embodiment includes an overhead support grid comprised of a plurality of intersecting grid support members and a ceiling tile mountable to the grid. Retaining clips support the ceiling tile from the grid which may be concealed from view. The retaining clips each include a cavity that receives a grid support member and a pair of resilient mounting elements configured to lockingly engage a support member. The mounting elements are laterally movable in response to inserting the support member into the cavity of the retaining clip. In one embodiment, the movable elements include locking tabs which create a snap-fit interlock with the grid support member for securing the ceiling tile to the grid.

Abstract: A ceiling system includes a ceiling support structure supporting a plurality of ceiling panels, each ceiling panel including a core layer having a top surface facing a first interior space above the ceiling panels, a bottom surface facing a second interior space below the ceiling panels, and a plurality of peripheral edges extending between the top and bottom surfaces. A top frame layer extends from the top surface and a thermal layer is on the top frame layer opposite the top surface. The thermal layer has a first surface facing away from the top frame layer and a second surface facing toward the top frame layer. The top frame layer supports the second surface in a spaced-apart manner from the top surface to form one or more air gaps between the top surface and the second surface. The first and second surfaces have a thermal emissivity of 0.5 or less.

Abstract: The invention relates to a surface covering system, and, more specifically, to an improved linear surface covering system. The improvement includes each plank of the system having multi-directionally cut grooves. The improvement further includes clip projections which conform substantially to a notch formed by the multi-directional grooves. The system also includes an improved splice plate for stabilizing two adjacent planks positioned in end-to-end relation.

Abstract: A ceiling system comprises a pair of spaced overhead longitudinal grid support members and a light-weight ceiling panel suspended therefrom. The panel may be an acoustical honeycomb panel in one embodiment. Localized elongated reinforced areas or sections are formed on the top facing which support a plurality of hangers mounted on each section. The reinforced sections coincide in arrangement with the layout of the support members and structurally strengthen the top facing in select areas. In one embodiment, each reinforced section may comprise a stiffening spline attached to the top facing. The ceiling panel is hung from the grid support members via the hangers and reinforced sections. Fasteners may be used to attach the hangers to the reinforced sections which resist pullout when the panel is hung. In certain embodiments, the reinforced sections extend longitudinally through a central portion of the panel to prevent sagging between the panel sides.

Abstract: The present invention is directed to ceiling panels formed from a porous scrim that is coupled to an acoustical substrate using a scrim attachment system that includes an adhesive.

Abstract: A ceiling system including vertically oriented panel structures. The ceiling system may include a panel structure having first and second exposed major surfaces and a peripheral edge. A first mounting element may be coupled to the panel structure. The first mounting element may include a first portion embedded between the first and second exposed major surfaces of the panel structure and a second portion protruding from the peripheral edge of the panel structure. The second portion of the first mounting element may include a connection feature for attaching to an overhead support member. Each panel structure may have two of the mounting elements coupled thereto, and each of the mounting elements may be configured for attachment to a different overhead support member. A plurality of the panel structures may be vertically suspended from the overhead support members.

Abstract: Described herein is a building panel comprising a substrate and an odor and VOC reducing coating applied to the substrate, the coating comprising a blend of a first component comprising ethylene urea; a second component comprising silica; and a rheology modifier.