Abstract: This invention relates to a coating composition, a method for coating of a metallic substrate as well as the use of the coating in a two-component coating composition.
Type:
Application
Filed:
February 16, 2015
Publication date:
August 3, 2017
Applicant:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Charlotte ENKISCH-KRUG, Carmen FLOSBACH, Ann VAES, Leen TANGHE, Jozef HUYBRECHTS
Abstract: A coating composition having excellent adhesion between coating layers is provided. This disclosure is particularly directed to a 1K waterborne coating composition having hydrophobic polytrimethylene ether polyol containing crosslinkable functional hydroxyl groups. The 1K waterborne coating composition can be used in a multi-layer coating that can comprise a primer layer, a basecoat layer, and optionally, a clearcoat layer. The 1K waterborne coating composition of this disclosure can provide improved adhesion between coating layers, such as between a primer layer and a basecoat layer, between two or more basecoat layers, or between a basecoat layer and a clearcoat layer. This disclosure is further directed to a coating composition comprising components derived from renewable resources.
Type:
Grant
Filed:
December 12, 2012
Date of Patent:
August 1, 2017
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Ayumu Yokoyama, Hari Babu Sunkara, Rajesh Gopalan Saliya
Abstract: The present disclosure is directed to process for forming a coating layer curable at ambient temperature. This disclosure is further directed to a process for forming a coating layer using a coating composition comprising a crosslinkable component and a crosslinking component that comprises: (a) one or more alkylated melamines that are essentially unreactive to a polyisocyanate, and (b) a polyisocyanate. The process and the coating composition can be particularly suitable for vehicle coatings.
Type:
Grant
Filed:
January 29, 2013
Date of Patent:
July 25, 2017
Assignee:
AXALTA COATING SYSTEMS IP CO. LLC
Inventors:
Ayumu Yokoyama, Rajesh Gopalan Saliya, Eric C. Houze, Violeta Ilieva Petkovska
Abstract: A process for the production of an OEM base coat/clear top coat multi-layer coating wherein a waterborne base coat composition is spray-applied by electrostatically-assisted high speed rotary atomization, wherein the waterborne base coat composition comprises binder solids comprising about 20 to about 100 wt. % of an aqueously dispersed polyurethane urea resin with a carboxyl number of about 10 to 50 mg KOH/g.
Type:
Grant
Filed:
May 20, 2013
Date of Patent:
June 27, 2017
Assignee:
AXALTA COATING SYSTEMS IP CO. LLC
Inventors:
Carmen Flosbach, Charlotte Enkisch-Krug, Petra Stoffel
Abstract: A system and method is provided for measuring and storing the paint color formula of a sample. Paint is sprayed on directional samples. The horizontal standard is measured and stored in a database. A vertical standard is measured at a plurality of locations and orientations and stored in the database.
Abstract: A coating process for electrical steel sheets using a varnish composition includes: a) applying a varnish composition coating layer onto the surface of an electrical steel sheet. The varnish composition comprises (A) about 1 to about 95 wt % of a resin comprising nucleophilic groups chosen from OH, NHR, SH, carboxylate and CH-acidic groups, and electrophilic groups which can react with the nucleophilic groups, wherein the resin is capable of transacylation in its main chain and/or side chain(s), (B) about 5 to about 75 wt % of an organic solvent and/or water, (C) 0 to about 40 wt % of a resin different from (A), (D) 0 to about 10 wt % of a customary additive, (E) 0 to about 40 wt % of a pigment, filler and/or nano-scaled particle and/or monomeric and/or polymeric element-organic compound, wherein the wt % is based on the total weight of the varnish composition; b) curing the applied coating layer.
Type:
Grant
Filed:
December 18, 2012
Date of Patent:
May 23, 2017
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Frank-Rainer Boehm, Barbara Froschauer, Michael Herm, Reinhard Wallner, Wolfgang Schuelke, Volker Rittinghaus
Abstract: A process for multilayer coating of a metal substrate includes pretreating the metal substrate with an acidic aqueous composition comprising phosphate ions and/or a water-soluble titanium and/or zirconium compound, and water. The pretreated metal substrate optionally is flashed off and a surfacer layer of an organic-solvent based surfacer coating composition is applied. The organic-solvent based surfacer coating composition includes a polyaspartic acid ester, a polyisocyanate cross-linking agent with free isocyanate groups, a pigment and/or extender, and an organic solvent. The surfacer layer is cured.
Abstract: This disclosure relates to a coating composition including a polyisocyanate chain extended NH functional pre-polymer, a method for coating of a metallic or plastic substrate as well as the use of the polyisocyanate chain extended NH functional pre-polymer for improving the adhesion of a coating composition on a metallic or plastic substrate and/or for improving the adhesion between two adjacent layers of multiple layers and the use of the coating composition in a one-component coating composition or two-component coating composition.
Type:
Application
Filed:
October 16, 2015
Publication date:
April 20, 2017
Applicant:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Jozef Theresia Huybrechts, Charlotte Enkisch-Krug, Leen Tanghe, Carmen Flosbach, Ann Vaes
Abstract: Coating compositions for coil coating, methods for making such coating compositions and coil coating methods are provided. In an exemplary embodiment, a coating composition includes an aqueous carrier and a film-forming binder dispersed in the aqueous carrier. The film-forming binder contains an epoxy-amine adduct and a blocked polyisocyanate crosslinking agent. The film-forming binder has associated amine/acid groups until subjected to heat of at least about 165.5° C. (330° F.). The coating composition also contains a pigment and a grinding resin. The coating composition has a solids content of at least about 40 wt. % based on a total weight of the coating composition.
Type:
Application
Filed:
December 13, 2016
Publication date:
March 30, 2017
Applicant:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Peter UHLIANUK, Michelle H. DYKE, Erich G. SMITH
Abstract: Low solids coating compositions having polyurea rheology control agents, methods for making such coating compositions, and systems for making such coating compositions are provided. In accordance with an exemplary embodiment, a coating composition with no more than 30 weight percent nonvolatile content includes a colorant, a polyurea rheology control agent comprising polyurea crystals and a moderating resin, a film forming binder resin, and a solvent.
Type:
Grant
Filed:
August 25, 2014
Date of Patent:
March 28, 2017
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Yongqing Huang, Gary W. Nickel, Renee J. Kelly, Sheau-Hwa Ma, Beatriz E. Rodriguez-Douglas, Brian E. Priore
Abstract: The present invention is directed to a process for evaluating corrosion resistance of coated metals substrates, such as autobodies at accelerated rate. An anode and cathode coated with protective coating being tested are exposed to an electrolyte in a chamber of a corrosion resistance evaluator. These coatings are provided with predetermined and standardized defects, such as micro-holes to accelerate the corrosion of the underlying metal substrate in a predictable and repeatable manner. The coated cathode/anode pair is subject to a start-up period followed by series preset DC voltages modulated in a stepwise manner for preset durations that are interspaced with recovery periods. The impedance data collected are then used to arrive at the corrosion performance resistance of the coating applied over the cathode/anode pair. The foregoing evaluator substantially reduces the time required to test corrosion from several days (40 plus days) to few days (about two days).
Type:
Grant
Filed:
December 21, 2011
Date of Patent:
March 28, 2017
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Shi Hua Zhang, Lorenzo Fred Pelosi, Robert C. Nahas
Abstract: A method of making a coating composition includes selecting a temperature adjuster from a plurality of temperature adjusters based on an ambient temperature at which application of the coating composition is to occur. The temperature adjuster contains a resin and a solvent. The resin, the solvent, and/or amounts of the resin and the solvent are based on the ambient temperature. The temperature adjuster contains no less than about 1% solids. The method includes combining a paint with the temperature adjuster. The paint contains a resin and a solvent. The method includes mixing the temperature adjuster and the paint to form the coating composition, wherein the coating composition has no more than a predetermined total VOC content, wherein the predetermined total VOC content is about 1.2 kilograms per liter.
Type:
Application
Filed:
November 30, 2016
Publication date:
March 23, 2017
Applicant:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Gary W. Nickel, Renee J. Kelly, Yongqing Huang, Sheau-Hwa Ma, Beatriz E. Rodriguez-Douglas
Abstract: The present disclosure is directed to a system for displaying and designing one or more colors on digital display devices, non-digital display media, or a combination thereof. The system can comprise one or more comparative colors, background colors, or a combination thereof for improved color visual comparison. The system can be used for comparing and selecting colors, such as for use in fashion color designs, automotive color designs, architecture color designs, appliance color designs, or a combination thereof. This disclosure is further directed to a kit and a method for displaying and producing one or more colors.
Type:
Grant
Filed:
October 28, 2012
Date of Patent:
March 21, 2017
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
David H. Alman, David Lee Griffus, Robert Vincent Canning, Jr., Mary C. Slayton
Abstract: This invention relates to a coating composition, a method for coating of a metallic substrate as well as the use of a chain-extended aspartate prepolymer for improving the early hardness of the coating composition and in a two-component coating composition.
Type:
Application
Filed:
February 16, 2015
Publication date:
March 2, 2017
Applicant:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Charlotte ENKISCH-KRUG, Carmen FLOSBACH, Ann VAES, Leen TANGHE, Jozef HUYBRECHTS
Abstract: A process for the production of a multi-layer coating includes applying a coating layer from an aqueous pigmented coating composition A onto a substrate provided with an EDC primer and applying a base coat layer from an aqueous coating composition B overlying the coating layer. A clear coat layer is applied onto the base coat layer and the three coating layers are jointly bake-cured. The coating compositions A and B are different from each other and coating composition A comprises (i) binder solids, (ii) free polyisocyanate, (iii) a pigment content free of special effect pigments and comprising carbon black pigment and/or titanium dioxide pigment, and (iv) talcum filler.
Abstract: A solvent borne brushable coating composition having improved sag resistance and process for using the same are provided. The composition includes a crosslinkable component having one or more polymers having two or more crosslinkable groups a crosslinking component comprising one or more crosslinking agents having crosslinking groups; and a sag control agent of polyurea in drying oil. When a layer a pot mix resulting from mixing of the crosslinkable and crosslinking components is brush applied over a substrate, it has high sag resistance, low brush drag while providing desired coating properties, such as high gloss and rapid cure even under ambient conditions. The solvent borne brushable coating compositions is well suited for use in automotive refinish applications as well as direct-to-metal industrial applications, such as construction and transportation equipment.
Abstract: A method of making a coating composition includes selecting a temperature adjuster from a plurality of temperature adjusters based on an ambient temperature at which application of the coating composition is to occur. The temperature adjuster contains a resin and a solvent. The resin, the solvent, and/or amounts of the resin and the solvent are based on the ambient temperature. The temperature adjuster contains no less than about 1% solids and has no more than a predetermined VOC content. A paint is combined with the temperature adjuster. The paint contains a resin and a solvent and has no more than the predetermined VOC content. The temperature adjuster and the paint are mixed to form the coating composition, wherein the coating composition has no more than the predetermined VOC content.
Type:
Grant
Filed:
October 9, 2014
Date of Patent:
December 20, 2016
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Gary W. Nickel, Renee J. Kelly, Yongqing Huang, Sheau-Hwa Ma, Beatriz E. Rodriguez-Douglas
Abstract: A process for the production of an OEM base coat/clear top coat multi-layer coating wherein a waterborne base coat composition is spray-applied by electrostatically-assisted high speed rotary atomization is provided. The waterborne base coat composition comprises binder solids comprising about 20 to about 100 wt. % of an aqueously dispersed polyurethane urea resin with a carboxyl number of 10 to 50 mg KOH/g.
Type:
Grant
Filed:
March 5, 2014
Date of Patent:
November 22, 2016
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Charlotte Enkisch-Krug, Petra Stoffel, Carmen Flosbach
Abstract: A waterborne base coat having a special-effect color and which contains aqueous microgel as binder, 0.5 to 2 wt.-% of poly(meth)acrylic acid thickener and 2 to 7 wt.-% of non-ionically emulsified EVA copolymer wax with a drop point of the wax portion of 80 to 110° C., the wt.-% in each case calculated as solids and relative to the solids content of the waterborne base coat.
Abstract: A corrosion resistance evaluator is provided for evaluating corrosion resistance of coated metals substrates, such as autobodies, at an accelerated rate. The evaluator includes a chamber for retaining an electrolyte that is exposed to an anode and cathode coated with protective coating being tested. These anode and cathode coatings are provided with predetermined and standardized defects, such as micro-holes, to accelerate the corrosion of the underlying metal substrate in a predictable and repeatable manner. The evaluator further comprises an anode holder and a cathode holder for testing the corrosion resistance of the anode and cathode coatings. The evaluator substantially reduces the time required to test corrosion from several days (40 plus days) to few days (about two days).
Type:
Grant
Filed:
September 23, 2014
Date of Patent:
October 25, 2016
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Shi Hua Zhang, Lorenzo Fred Pelosi, Robert C. Nahas