Abstract: A process for multilayer coating of a metal substrate includes pretreating the metal substrate with an acidic aqueous composition comprising phosphate ions and/or a water-soluble titanium and/or zirconium compound, and water. The pretreated metal substrate optionally is flashed off and a surfacer layer of an organic-solvent based surfacer coating composition is applied. The organic-solvent based surfacer coating composition includes a polyaspartic acid ester, a polyisocyanate cross-linking agent with free isocyanate groups, a pigment and/or extender, and an organic solvent. The surfacer layer is cured.
Abstract: This disclosure relates to a coating composition including a polyisocyanate chain extended NH functional pre-polymer, a method for coating of a metallic or plastic substrate as well as the use of the polyisocyanate chain extended NH functional pre-polymer for improving the adhesion of a coating composition on a metallic or plastic substrate and/or for improving the adhesion between two adjacent layers of multiple layers and the use of the coating composition in a one-component coating composition or two-component coating composition.
Type:
Application
Filed:
October 16, 2015
Publication date:
April 20, 2017
Applicant:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Jozef Theresia Huybrechts, Charlotte Enkisch-Krug, Leen Tanghe, Carmen Flosbach, Ann Vaes
Abstract: Coating compositions for coil coating, methods for making such coating compositions and coil coating methods are provided. In an exemplary embodiment, a coating composition includes an aqueous carrier and a film-forming binder dispersed in the aqueous carrier. The film-forming binder contains an epoxy-amine adduct and a blocked polyisocyanate crosslinking agent. The film-forming binder has associated amine/acid groups until subjected to heat of at least about 165.5° C. (330° F.). The coating composition also contains a pigment and a grinding resin. The coating composition has a solids content of at least about 40 wt. % based on a total weight of the coating composition.
Type:
Application
Filed:
December 13, 2016
Publication date:
March 30, 2017
Applicant:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Peter UHLIANUK, Michelle H. DYKE, Erich G. SMITH
Abstract: The present invention is directed to a process for evaluating corrosion resistance of coated metals substrates, such as autobodies at accelerated rate. An anode and cathode coated with protective coating being tested are exposed to an electrolyte in a chamber of a corrosion resistance evaluator. These coatings are provided with predetermined and standardized defects, such as micro-holes to accelerate the corrosion of the underlying metal substrate in a predictable and repeatable manner. The coated cathode/anode pair is subject to a start-up period followed by series preset DC voltages modulated in a stepwise manner for preset durations that are interspaced with recovery periods. The impedance data collected are then used to arrive at the corrosion performance resistance of the coating applied over the cathode/anode pair. The foregoing evaluator substantially reduces the time required to test corrosion from several days (40 plus days) to few days (about two days).
Type:
Grant
Filed:
December 21, 2011
Date of Patent:
March 28, 2017
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Shi Hua Zhang, Lorenzo Fred Pelosi, Robert C. Nahas
Abstract: Low solids coating compositions having polyurea rheology control agents, methods for making such coating compositions, and systems for making such coating compositions are provided. In accordance with an exemplary embodiment, a coating composition with no more than 30 weight percent nonvolatile content includes a colorant, a polyurea rheology control agent comprising polyurea crystals and a moderating resin, a film forming binder resin, and a solvent.
Type:
Grant
Filed:
August 25, 2014
Date of Patent:
March 28, 2017
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Yongqing Huang, Gary W. Nickel, Renee J. Kelly, Sheau-Hwa Ma, Beatriz E. Rodriguez-Douglas, Brian E. Priore
Abstract: A method of making a coating composition includes selecting a temperature adjuster from a plurality of temperature adjusters based on an ambient temperature at which application of the coating composition is to occur. The temperature adjuster contains a resin and a solvent. The resin, the solvent, and/or amounts of the resin and the solvent are based on the ambient temperature. The temperature adjuster contains no less than about 1% solids. The method includes combining a paint with the temperature adjuster. The paint contains a resin and a solvent. The method includes mixing the temperature adjuster and the paint to form the coating composition, wherein the coating composition has no more than a predetermined total VOC content, wherein the predetermined total VOC content is about 1.2 kilograms per liter.
Type:
Application
Filed:
November 30, 2016
Publication date:
March 23, 2017
Applicant:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Gary W. Nickel, Renee J. Kelly, Yongqing Huang, Sheau-Hwa Ma, Beatriz E. Rodriguez-Douglas
Abstract: The present disclosure is directed to a system for displaying and designing one or more colors on digital display devices, non-digital display media, or a combination thereof. The system can comprise one or more comparative colors, background colors, or a combination thereof for improved color visual comparison. The system can be used for comparing and selecting colors, such as for use in fashion color designs, automotive color designs, architecture color designs, appliance color designs, or a combination thereof. This disclosure is further directed to a kit and a method for displaying and producing one or more colors.
Type:
Grant
Filed:
October 28, 2012
Date of Patent:
March 21, 2017
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
David H. Alman, David Lee Griffus, Robert Vincent Canning, Jr., Mary C. Slayton
Abstract: This invention relates to a coating composition, a method for coating of a metallic substrate as well as the use of a chain-extended aspartate prepolymer for improving the early hardness of the coating composition and in a two-component coating composition.
Type:
Application
Filed:
February 16, 2015
Publication date:
March 2, 2017
Applicant:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Charlotte ENKISCH-KRUG, Carmen FLOSBACH, Ann VAES, Leen TANGHE, Jozef HUYBRECHTS
Abstract: A process for the production of a multi-layer coating includes applying a coating layer from an aqueous pigmented coating composition A onto a substrate provided with an EDC primer and applying a base coat layer from an aqueous coating composition B overlying the coating layer. A clear coat layer is applied onto the base coat layer and the three coating layers are jointly bake-cured. The coating compositions A and B are different from each other and coating composition A comprises (i) binder solids, (ii) free polyisocyanate, (iii) a pigment content free of special effect pigments and comprising carbon black pigment and/or titanium dioxide pigment, and (iv) talcum filler.
Abstract: A solvent borne brushable coating composition having improved sag resistance and process for using the same are provided. The composition includes a crosslinkable component having one or more polymers having two or more crosslinkable groups a crosslinking component comprising one or more crosslinking agents having crosslinking groups; and a sag control agent of polyurea in drying oil. When a layer a pot mix resulting from mixing of the crosslinkable and crosslinking components is brush applied over a substrate, it has high sag resistance, low brush drag while providing desired coating properties, such as high gloss and rapid cure even under ambient conditions. The solvent borne brushable coating compositions is well suited for use in automotive refinish applications as well as direct-to-metal industrial applications, such as construction and transportation equipment.
Abstract: A method of making a coating composition includes selecting a temperature adjuster from a plurality of temperature adjusters based on an ambient temperature at which application of the coating composition is to occur. The temperature adjuster contains a resin and a solvent. The resin, the solvent, and/or amounts of the resin and the solvent are based on the ambient temperature. The temperature adjuster contains no less than about 1% solids and has no more than a predetermined VOC content. A paint is combined with the temperature adjuster. The paint contains a resin and a solvent and has no more than the predetermined VOC content. The temperature adjuster and the paint are mixed to form the coating composition, wherein the coating composition has no more than the predetermined VOC content.
Type:
Grant
Filed:
October 9, 2014
Date of Patent:
December 20, 2016
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Gary W. Nickel, Renee J. Kelly, Yongqing Huang, Sheau-Hwa Ma, Beatriz E. Rodriguez-Douglas
Abstract: A process for the production of an OEM base coat/clear top coat multi-layer coating wherein a waterborne base coat composition is spray-applied by electrostatically-assisted high speed rotary atomization is provided. The waterborne base coat composition comprises binder solids comprising about 20 to about 100 wt. % of an aqueously dispersed polyurethane urea resin with a carboxyl number of 10 to 50 mg KOH/g.
Type:
Grant
Filed:
March 5, 2014
Date of Patent:
November 22, 2016
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Charlotte Enkisch-Krug, Petra Stoffel, Carmen Flosbach
Abstract: A waterborne base coat having a special-effect color and which contains aqueous microgel as binder, 0.5 to 2 wt.-% of poly(meth)acrylic acid thickener and 2 to 7 wt.-% of non-ionically emulsified EVA copolymer wax with a drop point of the wax portion of 80 to 110° C., the wt.-% in each case calculated as solids and relative to the solids content of the waterborne base coat.
Abstract: A corrosion resistance evaluator is provided for evaluating corrosion resistance of coated metals substrates, such as autobodies, at an accelerated rate. The evaluator includes a chamber for retaining an electrolyte that is exposed to an anode and cathode coated with protective coating being tested. These anode and cathode coatings are provided with predetermined and standardized defects, such as micro-holes, to accelerate the corrosion of the underlying metal substrate in a predictable and repeatable manner. The evaluator further comprises an anode holder and a cathode holder for testing the corrosion resistance of the anode and cathode coatings. The evaluator substantially reduces the time required to test corrosion from several days (40 plus days) to few days (about two days).
Type:
Grant
Filed:
September 23, 2014
Date of Patent:
October 25, 2016
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Shi Hua Zhang, Lorenzo Fred Pelosi, Robert C. Nahas
Abstract: Acrylic polymers, 1K coating compositions including the same, and multilayer coating systems including a topcoat layer formed from the 1K coating compositions are provided herein. In an embodiment, a 1K coating composition includes an acrylic polymer having a nominal Tg of at least 25° C. and a melamine crosslinker. The acrylic polymer includes a free radical-polymerized backbone and pendant chains bonded thereto. A first pendant chain of the acrylic polymer includes a first segment and a second segment. The first segment includes an ester linkage and a secondary hydroxyl group. The second segment is connected to the first segment and includes an ester linkage and a branched hydrocarbon chain. A second pendant chain of the acrylic polymer includes a primary hydroxyl group or a urethane-containing group formed therefrom.
Abstract: Two-component coating compositions include: A) a cross-linkable binder compound having at least one functional group reactive towards isocyanate groups, B) a cross-linking agent having at least one free isocyanate group and C) a catalyst component comprising C1) a catalyst for the for the curing reaction between the functional groups of component A) and the isocyanate groups of component B), the catalyst C1) being an organo-metal compound, and C2) an oligomeric or polymeric binder compound having a glass transition temperature Tg of ?about 20° C., measured by DSC (differential scanning calorimetry) at a heating rate of 10 K/min. The glass transition temperature Tg of the binder compound C2) is above the temperature at which the two-component coating composition is applied, preferably about 10° C. above the temperature at which the two-component coating composition is applied.
Type:
Grant
Filed:
May 3, 2012
Date of Patent:
October 4, 2016
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Wiebke Becker, Katharina Dreger, Carmen Flosbach
Abstract: This disclosure is directed to a process for producing a target coating having two or more coating layers over a substrate. The disclosure is also directed to a primer coating composition comprising a topcoat component and one or more flatteners. This disclosure is further directed to a multi-layer coating formed by the process disclosed herein.
Abstract: The present disclosure relates to a process for forming a layer of a coating composition on a substrate wherein the coating composition comprises a waterborne film forming polymer, an isocyanate and a melamine. The process involves forming a mixture of the waterborne film forming polymer and the isocyanate and allowing the mixture to mature before adding the melamine component. The result is a layer of the coating composition with a high degree of gloss and gassing resistance.
Abstract: The invention relates to a method for determining the gloss of a colour standard comprising the following steps: A) experimentally determining reflection spectra R(exp) of the colour standard, comprising a first reflection spectrum and a second reflection spectrum, with an integrating sphere colour measurement instrument, wherein said first reflection spectrum is obtained at (A1) d/8°—geometry with the specular component included, and said second reflection spectrum is obtained at (A2) d/8°—geometry with the specular component excluded, and B) converting reflection spectra data of the experimentally determined reflection spectra R(exp) of the colour standard to gloss values by: B1) acquiring the difference reflection spectrum ?R of the experimentally determined reflection spectrum R(exp) with the specular component included (A1) and the reflection spectrum R(exp) with the specular component excluded (A2), and B2) determining the gloss values corresponding to said difference reflection spectrum ?R with the as
Type:
Grant
Filed:
July 15, 2015
Date of Patent:
August 16, 2016
Assignee:
AXALTA COATING SYSTEMS IP CO., LLC
Inventors:
Wilhelm Kettler, Peter Jelen, Oliver Korten
Abstract: A pigment dispersant comprising a graft copolymer is described. The graft copolymer comprises a backbone having polymerized vinyl imidazole groups and side chains from macromonomers. The vinyl imidazole comprises 2 percent to 20 percent by weight of the graft copolymer and the macromonomer comprises 55 percent to 85 percent by weight of the graft copolymer. The pigment dispersant is useful for forming pigment dispersions that can be used in solvent borne coating compositions.