Patents Assigned to BASF Catalyst LLC
  • Publication number: 20090098032
    Abstract: An aluminosilicate coated alumina structure that is substantially free of alkaline metal impurities contains an aluminosilicate coating at least partially surrounding an alumina core. The aluminosilicate coated alumina structure is useful as a catalyst or catalyst support.
    Type: Application
    Filed: October 11, 2007
    Publication date: April 16, 2009
    Applicant: BASF CATALYSTS LLC
    Inventors: Xiaolin Yang, Robert Ianniello
  • Patent number: 7517510
    Abstract: A layered, three-way conversion catalyst having the capability of simultaneously catalyzing the oxidation of hydrocarbons and carbon monoxide and the reduction of nitrogen oxides is disclosed. In one or more embodiments, the catalyst comprises three layers in conjunction with a carrier: a first layer deposited on the carrier and comprising palladium deposited on a refractory metal oxide and an oxygen storage component; a second layer deposited on the first layer and comprising rhodium deposited on a refractory metal oxide and an oxygen storage component; and a third layer deposited on the second layer and comprising palladium deposited on a refractory metal oxide.
    Type: Grant
    Filed: June 7, 2007
    Date of Patent: April 14, 2009
    Assignee: Basf Catalysts LLC
    Inventors: Shau-Lin F. Chen, Harold Rabinowitz, Jin Sakakibara, Tian Luo
  • Publication number: 20090087367
    Abstract: The present invention is directed to a method for removal by oxidation of the excess ammonia (NH3) gas (“ammonia slip”) resulting from flue gases that have been subjected to selective catalytic reduction (SCR) for reduction of nitrogen oxides (NOx) with ammonia. More specifically, the inventive method uses an ammonia oxidation catalyst consisting of a zeolite, one or more precious metals, and a base metal compound, to catalyze the oxidation of both ammonia and carbon monoxide (CO), while minimizing the formation of nitrogen oxides (NOx). The present invention is useful in treating flue and exhaust gases.
    Type: Application
    Filed: September 28, 2007
    Publication date: April 2, 2009
    Applicant: BASF Catalysts LLC
    Inventors: Xinsheng Liu, Pascaline Tran, Gerald Lapadula
  • Patent number: 7506504
    Abstract: The present invention is directed to an emission treatment system for the treatment and/or conversion of engine emissions and particulate matter from diesel engines. The emission treatment system of the present invention comprises an upstream oxidation catalyst, a particulate filter or soot filter section and optionally a downstream catalytic element or clean-up catalyst for the treatment and/or conversion of any remaining emission gas stream contaminants.
    Type: Grant
    Filed: December 21, 2005
    Date of Patent: March 24, 2009
    Assignee: BASF Catalysts LLC
    Inventor: Sanath V. Kumar
  • Patent number: 7504085
    Abstract: An alumina-based perovskite is formed by mixing a lanthanide source with a transitional alumina to form a dual-phase composition comprising in-situ formed LnAlO3 dispersed in alumina. The lanthanide content of the composition ranges from 6-35 wt. % to yield a high surface area composition which is useful as a catalyst or catalyst support such as for precious metals.
    Type: Grant
    Filed: May 12, 2005
    Date of Patent: March 17, 2009
    Assignee: BASF Catalysts LLC
    Inventor: Xiaolin David Yang
  • Patent number: 7501098
    Abstract: Provided are an exhaust treatment catalyst and an exhaust article containing the catalyst. The catalyst comprises a carrier; a first layer deposited on the carrier, said first layer comprising substantially only at least one refractory metal oxide; a second layer deposited on the first layer, said second layer comprising substantially only at least one oxygen storage component and at least one binder therefore; and a third layer deposited on the second layer, said third layer comprising at least one layer of one or more platinum group metal components supported on a refractory metal oxide support.
    Type: Grant
    Filed: February 26, 2008
    Date of Patent: March 10, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Shau-Lin Franklin Chen, Zhicheng Hu
  • Patent number: 7497942
    Abstract: In the regeneration of a cracking catalyst in a regeneration zone operated in a partial combustion mode, NH3 and HCN in the regenerator flue gas are reduced by incorporating into the regenerator precious metals such as ruthenium, rhodium, iridium, or mixtures thereof.
    Type: Grant
    Filed: June 6, 2003
    Date of Patent: March 3, 2009
    Assignee: BASF Catalysts, LLC
    Inventor: Mingting Xu
  • Publication number: 20090049954
    Abstract: The membrane electrode assemblies of fuel cells are recycled by pulverizing the membrane electrode assemblies into a powder and contacting with acid to leach precious metals. Surfactants can optionally be used to increase yield of precious metals recovered.
    Type: Application
    Filed: August 24, 2007
    Publication date: February 26, 2009
    Applicant: BASF CATALYSTS LLC
    Inventors: Lawrence Shore, Ramail Matlin
  • Publication number: 20090048353
    Abstract: The present invention relates to a catalyst comprising a preferably oxidic, core material, a shell of zinc oxide around said core material, and a catalytically active material in or on the shell, based on one or more of the metals cobalt, iron, ruthenium and/or nickel, preferably a Fischer-Tropsch catalyst, to the preparation of such a catalyst and the use thereof in GTL processes.
    Type: Application
    Filed: June 17, 2008
    Publication date: February 19, 2009
    Applicant: BASF CATALYSTS LLC
    Inventors: Cornelis Roeland Baijense, Geoffrey Johnson, Ahmad Moini
  • Patent number: 7490981
    Abstract: Disclosed is a method for determining thermal effusivity and/or thermal conductivity of a sheet material or of coated substrate having a thickness of less than about 100 ?m. The method contains providing a sample by layering more than 2 sheet materials or coated substrates and measuring thermal effusivity and/or thermal conductivity of the sample by a thermal effusivity probe and/or thermal conductivity probe.
    Type: Grant
    Filed: August 14, 2006
    Date of Patent: February 17, 2009
    Assignee: BASF Catalysts LLC
    Inventor: Ivan Petrovic
  • Patent number: 7490464
    Abstract: Provided is an emissions treatment system for an exhaust stream, having a NOx storage reduction (NSR) catalyst with a NOx sorbent at a concentration of at least 0.1 g/in3 and a platinum group metal component dispersed on a refractory metal oxide support; and, an SCR catalyst disposed downstream of the NSR catalyst. The emissions treatment system is advantageously used for the treatment of exhaust streams from diesel engines and lean burn gasoline engines.
    Type: Grant
    Filed: October 29, 2004
    Date of Patent: February 17, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Yuejin Li, Michel Deeba, Joseph Charles Dettling, Joseph Allan Patchett, Stanley Allen Roth
  • Patent number: 7491677
    Abstract: Methods are disclosed for providing a library of composite or novel composition samples on a support. The method involves depositing one or more components as concentration gradients on the surface of the support. The concentration gradients are placed on the support in the form of superimposed triangles which allow ready formation of composite or composition samples containing three or more components. The samples can be removed from the support by drilling out portions of the coated support so as to yield individual tablets containing the support with one or more component layers thereon. By using this method, a vast number of samples can be made.
    Type: Grant
    Filed: July 1, 2003
    Date of Patent: February 17, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Christopher R. Castellano, Ahmad Moini, Gerald S. Koermer
  • Publication number: 20090031898
    Abstract: A hydrocarbon adsorption unit for recovery of volatile hydrocarbons which emanate from several sources and which would otherwise be released into the atmosphere through the air cleaner of an automobile engine when the engine is shut-off. The unit is positioned in the air intake system such that all air flowing through the engine passes through the unit. The unit comprises a housing having an air inlet and an air outlet. The housing contains a substrate and a volatile hydrocarbon adsorber material coated on the surface of the substrate. The adsorber material may be silica gel, a molecular sieve and/or activated carbon. The material further contains a binder that will cause the material to adhere to the surface of the substrate.
    Type: Application
    Filed: August 7, 2008
    Publication date: February 5, 2009
    Applicant: BASF Catalysts LLC
    Inventors: John S. Foong, Jeffrey Hoke
  • Patent number: 7481983
    Abstract: Provided is an emissions treatment system and method for reducing NOx emissions in the exhaust stream produced from an internal combustion engine. The system has an injector for periodically metering ammonia or an ammonia precursor into an exhaust stream; and a first substrate with a first SCR catalyst composition, downstream of the injector. The first substrate has an inlet end, an outlet end, a length extending between the inlet end to the outlet end, and wall elements. The first SCR catalyst composition is disposed on the wall elements from the inlet end toward the outlet end to form an inlet zone. The first substrate also has an NH3 destruction catalyst composition with a platinum group metal component dispersed on a refractory metal oxide. The NH3 destruction catalyst is disposed on the wall elements from the outlet end to form an outlet zone.
    Type: Grant
    Filed: August 23, 2004
    Date of Patent: January 27, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Joseph Allan Patchett, Joseph Charles Dettling
  • Patent number: 7481938
    Abstract: The present invention relates to a process for separating at least one metal compound and/or a component thereof from a mixture, said process comprising contacting the said mixture with a heteropoly acid or heteropoly acid anion, thereby producing a precipitate comprising the heteropoly acid or heteropoly acid anion and the metal compound and/or a component thereof. The present invention further relates to a process for the purification of a mixture containing at least one metal compound, said process comprising contacting the said mixture with a heteropoly acid or heteropoly acid anion, thereby producing a precipitate that is substantially insoluble in the said reaction mixture and recovering the reaction mixture.
    Type: Grant
    Filed: July 7, 2003
    Date of Patent: January 27, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Jim Aloysius Maria Brandts, Pieter Hildegardus Berben
  • Patent number: 7476417
    Abstract: The present invention is directed to a method of coating a substrate, such as a honeycomb having a plurality of parallel channels defined by the honeycomb walls. The honeycomb has different zones along the length of the channels. The zones are defined by their coating (or lack of coating) and extend for a length of the channel in which there is the same coating and architecture. Soluble components in coating compositions are fixed in their respective zones by forcing a heated gas stream through the channels.
    Type: Grant
    Filed: January 24, 2007
    Date of Patent: January 13, 2009
    Assignee: BASF Catalysts LLC
    Inventors: Joseph C. Dettling, Victor Rosynsky, Chung-Zong Wan
  • Publication number: 20090004084
    Abstract: The effective pore diameter of ETS-4 can be controlled without thermal treatment by selecting various combinations of cations to exchange into ETS-4. The effect that any cation mixture has on the ETS-4 can be reduced to the weighted average of the effects of each cation present.
    Type: Application
    Filed: September 9, 2008
    Publication date: January 1, 2009
    Applicant: BASF CATALYSTS LLC
    Inventors: Valerie Amelia Bell, Dennis Ray Anderson, Barry Kevin Speronello, Mukto Rai, William Bachop Dolan
  • Publication number: 20080314798
    Abstract: A cracking catalyst contains a substantially inert core and an active shell, the active shell containing a zeolite catalyst and a matrix. Methods of making and using the cracking catalyst are also described.
    Type: Application
    Filed: June 20, 2007
    Publication date: December 25, 2008
    Applicant: BASF CATALYSTS LLC
    Inventors: David Matheson Stockwell, John M. Macaoay
  • Patent number: 7462339
    Abstract: The present invention is directed to an improved apparatus and method of minimizing catalyst poisoning by inorganic deposits from lube oil additives and particulate matter, especially in aircraft. More specifically, the present invention is directed to an air purification system comprising an upstream metallic foam trap and downstream converter, wherein the trap physically blocks inorganic deposits and particulate matter from poisoning the downstream catalysts. The present invention is also directed to a metallic foam trap containing a coat comprising a first metallic thermal arc sprayed layer and optionally a second refractory metal oxide.
    Type: Grant
    Filed: December 29, 2005
    Date of Patent: December 9, 2008
    Assignee: BASF Catalysts LLC
    Inventors: Michael Patrick Galligan, Rudolph H. Lechelt
  • Patent number: 7442233
    Abstract: The present invention is directed to an improved integrated process for the removal of heavy hydrocarbons, carbon dioxide, hydrogen sulfide, and water from a raw natural gas feed stream. More specifically, the integrated process of the present invention comprises a three step process involving the adsorption of heavy hydrocarbons and water on an adsorbent bed selective for the same, a subsequent aqueous lean amine treatment for the absorptive removal of acid gases, such as carbon dioxide and hydrogen sulfide, and an adsorptive removal of water. The process of the present invention results in a highly purified natural gas product stream.
    Type: Grant
    Filed: July 6, 2005
    Date of Patent: October 28, 2008
    Assignee: BASF Catalysts LLC
    Inventor: Michael J. Mitariten