Abstract: Catalyst articles comprising palladium and related methods of preparation and use are disclosed. Disclosed is a catalyst article comprising a first catalytic layer formed on a substrate, wherein the first catalytic layer comprises palladium impregnated on a ceria-free oxygen storage component and platinum impregnated on a refractory metal oxide, and a second catalytic layer formed on the first catalytic layer comprising platinum impregnated on an oxygen storage component and rhodium impregnated on a zirconia-coated or yttria-coated alumina. The palladium component of the catalyst article is present in a higher proportion relative to the other platinum group metal components. The catalyst articles provide improved reductions in NOx in exhaust gases, particularly after lean-rich aging.
Type:
Grant
Filed:
February 17, 2010
Date of Patent:
September 15, 2020
Assignee:
BASF Corporation
Inventors:
Xinsheng Liu, Ye Liu, Pascaline Harrison Tran, Michael P. Galligan, Wenyong Lin, Keshavaraja Alive
Abstract: Emissions treatment systems of combustion engines are provided, which comprise a platinum-containing catalyst that is degreened during production, which is before exposure to operating conditions of a vehicle having a diesel engine. The platinum-containing catalyst, in the form of a platinum component on a high surface area refractory metal oxide support, exhibits a vibration frequency of about 2085 to about 2105 cm?1 as measured by CO-DRIFTS. Such catalytic material is essentially-free of platinum oxide species found at greater than about 2110 cm?1 as measured by CO-DRIFTS. Such catalysts can provide excellent and consistent conversion of nitrogen oxide (NO) to nitrogen dioxide (NO2).
Type:
Grant
Filed:
March 3, 2016
Date of Patent:
September 8, 2020
Assignee:
BASF Corporation
Inventors:
Xinyi Wei, Stanley A. Roth, Haiyang Zhu
Abstract: This document relates to the use of jasmonate or related compounds in combination with crop input products (e.g., herbicides, pesticides, bioactives or biologicals, seed treatment components, semiochemicals, and the like) to induce biodefense activity in plants. Also provided are compositions comprising a jasmonate or related compound with one or more crop input product.
Abstract: Zeolites, improved methods for their synthesis, and catalysts, systems, and methods of using these zeolites as catalysts are described. The method of synthesis of the zeolites includes forming a mixture including a zeolitic precursor material and a structure directing agent and subjecting the mixture to high shear processing conditions.
Type:
Grant
Filed:
March 18, 2016
Date of Patent:
August 25, 2020
Assignee:
BASF Corporation
Inventors:
Ivan Petrovic, Ahmad Moini, Bettina Zoellner, Christian Holtze
Abstract: A process for preparing a catalyst includes impregnating a metal oxide carrier with an aqueous solution to form an impregnated carrier; drying the impregnated carrier to form a dried, impregnated carrier; and heat-treating the dried, impregnated carrier in air to form the catalyst; wherein: the aqueous solution includes a copper salt; and from about 3 wt % to about 15 wt % of a C3-C6 multifunctional carboxylic acid; and the catalyst includes from about 5 wt % to about 50 wt % copper oxide.
Abstract: The present disclosure generally provides an emission treatment system for at least partial conversion of gaseous CO emissions. The exhaust gas treatment system includes various components such as a first catalyst component selected from a LNT or an oxidation catalyst for the abatement of HC and CO, which contains a catalyst composition such as a platinum group metal component impregnated into a refractory oxide material. Another component in the exhaust gas treatment system is an SCR catalyst for the abatement of NOx, which contains a catalyst composition such as a metal ion-exchanged molecular sieve and can be optionally absent when the first catalyst component is an LNT. A second oxidation catalyst for further abatement of CO is also part of the emission treatment system and includes a third catalyst composition selected from a platinum group metal component, a base metal oxide component, or combinations thereof disposed onto a carrier substrate.
Abstract: Disclosed herein are base metal catalyst devices for removing ozone, volatile organic compounds, and other pollutants from an air flow stream. A catalyst device includes a housing, a solid substrate disposed within the housing, and a catalyst layer disposed on the substrate. The catalyst layer includes a first base metal catalyst at a first mass percent, a second base metal catalyst at a second mass percent, and a support material impregnated with at least one of the first base metal catalyst or the second base metal catalyst.
Type:
Grant
Filed:
January 16, 2019
Date of Patent:
August 11, 2020
Assignee:
BASF CORPORATION
Inventors:
David M. Robinson, Mark T. Buelow, Laif R. Alden, Michael Durilla
Abstract: A pest control and/or detection system generally includes an electrically conductive bait matrix including at least one carrier material that is at least one of palatable, a phagostimulant and/or consumable and/or displaceable by pests, and a plurality of electrically conductive particles. The electrically conductive particles are substantially randomly interspersed throughout the at least one carrier material. The at least one carrier material includes a thermoplastic material and/or a resin.
Type:
Grant
Filed:
August 22, 2018
Date of Patent:
August 4, 2020
Assignee:
BASF CORPORATION
Inventors:
James H. Cink, Greggory K. Storey, Kyle K. Jordan, James W. Austin, Charles E. Evanhoe, Bart Ivy, Daniel W. Engels, Daniel Freeman, Kenneth Lauffenburger, Thomas Dills, Kenneth S. Brown, Cheryl Leichter
Abstract: Catalytic articles comprising a substrate having a catalytic coating thereon, the catalytic coating comprising a catalytic layer having a thickness and an inner surface proximate to the substrate and an outer surface distal to the substrate; where the catalytic layer comprises a noble metal component on support particles and where the concentration of the noble metal component towards the outer surface is greater than the concentration towards the inner surface are highly effective towards treating exhaust gas streams of internal combustion engines. The articles are prepared via a method comprising providing a first mixture comprising micron-scaled support particles and applying the first mixture to a substrate to form a micro-particle layer; providing a second mixture comprising nano-scaled support particles and a noble metal component having an initial pH and applying the second mixture to the micro-particle layer and calcining the substrate.
Type:
Grant
Filed:
October 12, 2016
Date of Patent:
July 28, 2020
Assignee:
BASF Corporation
Inventors:
Xinzhu Liu, Michael Galligan, Ye Liu, Young Gin Kim, Milena Kudziela, Xinsheng Liu, Pascaline Tran
Abstract: A diesel oxidation catalyst, containing a washcoat containing four layers, the washcoat being disposed on a substrate, wherein the washcoat contains: a first layer containing a first platinum group metal supported on a first metal oxide support material, wherein the first layer is disposed on the substrate; a second layer containing a second platinum group metal supported on a second metal oxide support material, and containing a fifth platinum group metal, wherein the second layer is disposed on the first layer; a third layer containing a third platinum group metal supported on a third metal oxide support material and containing a zeolitic material containing Fe and containing a sixth platinum group metal; and a fourth layer containing a fourth platinum group metal and a fourth metal oxide.
Abstract: Described are three-way conversion (TWC) catalytic articles effective to abate hydrocarbons (HCs), carbon monoxide (CO), and nitrogen oxides (NOx) from an engine exhaust gas containing phosphorous impurities. The disclosed catalytic article has a layered catalytic material, wherein the first layer of the catalytic material is disposed directly on the substrate and a second layer is disposed on top of the first layer. The second layer includes phosphorus resistant materials that prevent catalytic poisoning of the catalytic article by the phosphorous impurities. In particular, the second layer includes a phosphorus trap material having an alkaline earth metal component and a rhodium component impregnated on a phosphorus-resistant support material.
Abstract: The present invention is directed to selective catalytic reduction catalysts that combine SCR activity with NOx absorber activity. In particular, the disclosed catalytic article includes a substrate having a first and a second material disposed thereon, wherein the first material includes a selective catalytic reduction (SCR) catalyst composition and the second material includes a nitrogen oxides (NOx) absorber composition, wherein the NOx absorber composition does not substantially oxidize ammonia, and wherein the catalytic article is effective to abate NOx from an engine exhaust gas stream. Emission treatment systems for treating an exhaust gas including a catalytic article of the invention are provided, particularly systems that include an injector adapted for the addition of ammonia to the exhaust gas stream located upstream of the catalytic article.
Abstract: The invention is in the field of catalysis. More specifically, the invention relates to a process for preparing a protected metal catalyst on a support; a matrix particle comprising the protected metal catalyst; and, a process for hydrogenating a hydrocarbon resin feedstock using the protected metal catalyst.
Type:
Grant
Filed:
May 31, 2017
Date of Patent:
July 21, 2020
Assignee:
BASF Corporation
Inventors:
Rob Gosselink, Robert Johan Andreas Maria Terörde
Abstract: The present disclosure relates to processes for formation of a molecular sieve, particularly a metal-promoted molecular sieve, and more particularly an Iron(III) exchanged zeolite. Preferably, the zeolite is of the chabazite form or similar structure. The processes can include combining a zeolite with Iron(III) cations in an aqueous medium. The process can be carried out at a pH of less than about 7, and a buffering material can be used with the aqueous medium. The processes beneficially result in Iron exchange that can approach 100% along with removal of cations (such as sodium, NH4, and H) from the zeolite. An Iron(III)-exchanged zeolite prepared according to the disclosed processes can include about 2,000 ppm or less of cation and about 1% by weight or greater of Iron(III). The disclosure also provides catalysts (e.g., SCR catalysts) and exhaust treatment systems including the Iron(III)-exchanged zeolite.
Abstract: A pest control and/or detection system generally includes an electrically conductive bait matrix including at least one carrier material that is at least one of palatable, a phagostimulant and/or consumable and/or displaceable by pests, and a plurality of electrically conductive particles. The electrically conductive particles are substantially randomly interspersed throughout the at least one carrier material. The at least one carrier material includes a thermoplastic material and/or a resin.
Type:
Application
Filed:
February 19, 2020
Publication date:
June 25, 2020
Applicant:
BASF Corporation
Inventors:
James W. Austin, Cheryl A. Leichter, Kenneth S. Brown
Abstract: A method of cracking a hydrocarbon feed under fluid catalytic cracking conditions includes adding FCC compatible inorganic particles having a first particle type including one or more boron oxide components and a first matrix component into a FCC unit and adding cracking microspheres having a second particle type including a second matrix component, a phosphorus component and 20% to 95% by weight of a zeolite component into the FCC unit.
Type:
Grant
Filed:
September 18, 2017
Date of Patent:
June 16, 2020
Assignee:
BASF CORPORATION
Inventors:
Gary M. Smith, Robert McGuire, Jr., Bilge Yilmaz
Abstract: Catalyzed particulate filters comprise three-way conversion (TWC) catalytic material that permeates walls of a particulate filter such that the catalyzed particulate filter has a coated porosity that is less than an uncoated porosity of the particulate filter. The coated porosity is linearly proportional to a washcoat loading of the TWC catalytic material. A coated backpressure is non-detrimental to performance of the engine. Such catalyzed particulate filters may be used in an emission treatment system downstream of a gasoline direct injection engine for treatment of an exhaust stream comprising hydrocarbons, carbon monoxide, nitrogen oxides, and particulates.
Type:
Application
Filed:
July 25, 2017
Publication date:
June 11, 2020
Applicant:
BASF Corporation
Inventors:
Janosch CRAVILLON, Stephan SIEMUND, Attilio SIANI, Thomas SCHMITZ, Oliver SEEL, Knut WASSERMANN
Abstract: Zeolite catalysts and systems and methods for preparing and using zeolite catalysts having the CHA crystal structure are disclosed. The catalysts can be used to remove nitrogen oxides from a gaseous medium across a broad temperature range and exhibit hydrothermal stable at high reaction temperatures. The zeolite catalysts include a zeolite carrier having a silica to alumina ratio from about 15:1 to about 256:1 and a copper to alumina ratio from about 0.25:1 to about 1:1.
Type:
Grant
Filed:
November 7, 2017
Date of Patent:
May 19, 2020
Assignee:
BASF Corporation
Inventors:
Ivor Bull, Wen-Mei Xue, Patrick Burk, R. Samuel Boorse, William M. Jaglowski, Gerald Stephen Koermer, Ahmad Moini, Joseph A. Patchett, Joseph C. Dettling, Matthew Tyler Caudle
Abstract: Provided are uniquely structured electrochemically active particles characterized by a first electrochemically active material and a second electrochemically active material disposed about the first material whereby at least the second material includes a modifier present as a continuous transition concentration gradient from the first material into the second material whereby the concentration is lower in the first material than the second material. Also provided are processes of producing the particle and electrochemical cells incorporating the particles as a positive electrode material in a cathode.