Patents Assigned to BASF Fuel Cell GmbH
  • Patent number: 8012647
    Abstract: The invention relates to a membrane-electrode unit comprising a) two electrochemically active electrodes divided by a polymer electrolytic membrane, wherein the surfaces of said polymer electrolytic membrane are in contact with the electrodes in such a way that the first electrode partially or entirely covers the front side of the polymer electrolytic membrane and the second electrode partially or entirely covers the rear side thereof, b) a sealing material is applied to the front and rear sides of the polymer electrolytic membrane, wherein the polymer electrolytic membrane is provided with one or several recesses and the sealing material applied to the front side of the polymer electrolytic membrane is in contact with the sealing material applied to the rear side thereof. A method for producing said membrane-electrode unit and fuel cells provided therewith are also disclosed.
    Type: Grant
    Filed: August 5, 2005
    Date of Patent: September 6, 2011
    Assignee: BASF Fuel Cell GmbH
    Inventors: Jürgen Pawlik, Oemer Uensal, Thomas Schmidt, Christoph Padberg, Glen Hoppes
  • Publication number: 20110183232
    Abstract: A gas diffusion electrode comprises at least one gas diffusion media, at least one supported catalyst layer disposed on top of the gas diffusion media, the supported catalyst layer comprising at least one supported catalyst, and an unsupported catalyst layer disposed on top of the supported catalyst layer, the unsupported catalyst layer having a higher total catalyst loading than the supported catalyst layer.
    Type: Application
    Filed: September 25, 2007
    Publication date: July 28, 2011
    Applicant: BASF Fuel Cell Gmbh
    Inventors: Yu-Min Tsou, Zhlyong Zhu, Daniel Rosa, Emory Do Castro
  • Patent number: 7923402
    Abstract: A method of producing a finely divided ruthenium-platinum alloy catalyst comprising: (i) forming a mixture of platinum ?-diketone and ruthenium ?-diketone on a carbon support, (ii) both, platinum ?-diketone and ruthenium ?-diketone having a decomposition temperature within 20° C. of each other, (iii) decomposing said platinum ?-diketone and ruthenium ?-diketone on a carbon support at a temperature of at least 260° C. in the absence of a reducing agent (iv) followed by a reduction effected with a hydrogen containing gas mixture and a method from oxidizing methanol.
    Type: Grant
    Filed: September 19, 2006
    Date of Patent: April 12, 2011
    Assignee: BASF Fuel Cell GmbH
    Inventors: Lixin Cao, Yu-Min Tsou, Emory De Castro
  • Patent number: 7923172
    Abstract: An improved structure for gas diffusion electrodes and gas diffusion layers whereby fine gradients of porosity and hydrophobicity promote efficient gas transport, water removal and overall enhanced performance of Membrane Electrode Assemblies constructed with these components.
    Type: Grant
    Filed: September 30, 2004
    Date of Patent: April 12, 2011
    Assignee: BASF Fuel Cell GmbH
    Inventors: Emory S. De Castro, Yu-Min Tsou, Maria Josefina Cayetano, Jeffrey G. Morse, Michael Schneider, Hua Deng
  • Patent number: 7883818
    Abstract: The present invention relates to a proton-conducting polymer membrane comprising polyazoles which is obtainable by a process comprising the steps A) preparation of a mixture comprising polyphosphoric acid, at least one polyazole and/or one or more compounds suitable for forming polyazoles under the action of heat in step B), B) heating of the mixture obtainable according to step A) to temperatures up to 400° C. under inert gas, C) application of a layer to a support using the mixture from step A) and/or B), D) treatment of the membrane formed in step C) until it is self-supporting, wherein the treatment of the membrane is carried out using a hydrolysis liquid comprising oxo acids of phosphorus and/or oxo acids of sulfur.
    Type: Grant
    Filed: August 14, 2003
    Date of Patent: February 8, 2011
    Assignee: BASF Fuel Cell GmbH
    Inventors: Joachim Kiefer, Oemer Uensal, Gordon Calundann, Ursula Leister, Kilian Brehl, Edmund Thiemer, Melanie Schlegel
  • Patent number: 7871955
    Abstract: A carbon-supported platinum catalyst obtained by chemical reduction of in situ-formed platinum dioxide on a carbon support and a method of production thereof.
    Type: Grant
    Filed: March 24, 2005
    Date of Patent: January 18, 2011
    Assignee: BASF Fuel Cell GmbH
    Inventors: Lixin Cao, Yu-Min Tsou, Emory De Castro, Gian Nicola Martelli
  • Patent number: 7846983
    Abstract: The present invention concerns a proton-conducting electrolyte membrane obtainable by a method comprising the following steps: A) expanding a polymer film with a liquid that contains a vinyl-containing phosphonic acid, and B) polymerisation of the vinyl-containing phosphonic acid present in the liquid introduced in step A). An inventive membrane, thanks to its exceptional chemical and thermal properties, is very versatile in its use and is particularly suitable as a polymer-electrolyte-membrane (PEM) in so-called PEM fuel cells.
    Type: Grant
    Filed: March 4, 2003
    Date of Patent: December 7, 2010
    Assignee: BASF Fuel Cell GmbH
    Inventors: Joachim Kiefer, Oemer Uensal
  • Patent number: 7834131
    Abstract: The present invention relates to an asymmetric polymer film, in particular based on polazoles, a method for the production of the same and its use. The polyazole-based asymmetric polymer film according to the invention has a smooth and a rough side and enables, on account of its asymmetric structure, rapid and homogeneous doping with acids to form a proton-conducting membrane. The polyazole-based asymmetric polymer film according to the invention can be used in diverse ways on account of its excellent chemical, thermal and mechanical properties and is particularly suitable for the production of polymer electrolyte membranes (PEM) for so-called PEM fuel cells.
    Type: Grant
    Filed: February 16, 2007
    Date of Patent: November 16, 2010
    Assignee: BASF Fuel Cell GmbH
    Inventors: Joachim Petersen, Jochen Baurmeister, Oemer Uensal, Frauke Jordt, Joachim Kiefer
  • Patent number: 7795372
    Abstract: The present invention relates to a novel polymer film and also polymer fibers and polymers based on polyazoles, which can, owing to its excellent chemical and thermal properties, be used for a variety of purposes and is particularly useful as film or membrane for gas purification and filtration.
    Type: Grant
    Filed: August 14, 2003
    Date of Patent: September 14, 2010
    Assignee: BASF Fuel Cell GmbH
    Inventors: Joachim Kiefer, Gordon Calundann, Oemer Uensal, Jochen Baurmeister, Frauke Jordt
  • Publication number: 20100227252
    Abstract: The present invention relates to a proton-conducting polymer membrane comprising polymers containing phosphonic acid groups which is obtainable by a process comprising the steps A) mixing of vinyl-containing phosphonic acid with one or more aromatic tetramino compounds with one or more aromatic carboxylic acids, esters thereof, acid halides thereof or anhydrides thereof which contain at least two acid groups per carboxylic acid monomer, and/or mixing of vinyl-containing phosphonic acid with one or more aromatic and/or heteroaromatic diamino carboxylic acids, esters thereof, acid halides thereof or anhydrides thereof, B) heating of the mixture obtainable according to step A) under inert gas at temperatures of up to 350° C. to form polyazole polymers, C) application of a layer using the mixture from step A) and/or B) to a support, D) polymerization of the vinyl-containing phosphonic acid present in the sheet-like structure obtainable according to step C).
    Type: Application
    Filed: May 20, 2010
    Publication date: September 9, 2010
    Applicant: BASF Fuel Cell GmbH
    Inventors: Joachim Kiefer, Oemer Uensal, Gordon Calundann
  • Patent number: 7785454
    Abstract: A gas diffusion electrode comprising an electrically conductive web, a non-catalyzed gas diffusion layer comprising at least one electroconductive filler and at least one binder, and a noble metal coating obtained by subjecting an electrically conductive web to a first ion beam having an energy not higher than 500 eV, then to a second beam having an energy of at least 500 eV, containing the ions of at least one noble metal.
    Type: Grant
    Filed: May 23, 2008
    Date of Patent: August 31, 2010
    Assignee: BASF Fuel Cell GmbH
    Inventors: Andrea F. Gulla, Robert J. Allen, Emory De Castro, Enrico Ramunni
  • Publication number: 20100216051
    Abstract: The present invention relates to a proton-conducting polymer membrane which comprises polyazole blends and is obtainable by a process comprising the steps A) preparation of a mixture comprising polyphosphoric acid, at least one polyazole (polymer A) and/or one or more compounds which are suitable for forming polyazoles under the action of heat according to step B), B) heating of the mixture obtainable according to step A) under inert gas to temperatures of up to 400° C., C) application of a layer using the mixture from step A) and/or B) to a support, D) treatment of the membrane formed in step C) until it is self-supporting, wherein at least one further polymer (polymer B) which is not a polyazole is added to the composition obtainable according to step A) and/or step B) and the weight ratio of polyazole to polymer B is in the range from 0.1 to 50.
    Type: Application
    Filed: May 10, 2010
    Publication date: August 26, 2010
    Applicant: BASF Fuel Cell GmbH
    Inventors: Oemer Uensal, Joachim Kiefer, Gordon Calundann, Michael J. Sansone, Brian Benicewicz, Eui W. Choe
  • Publication number: 20100167163
    Abstract: The invention relates to a novel proton-conducting polymer membrane based on polyazols. Said polymer membrane can be used in a variety of ways due to its outstanding chemical and thermal properties and is especially suitable as a polymer electrolyte membrane (PEM) for producing membrane electrode units for so-called PEM fuel cells.
    Type: Application
    Filed: March 10, 2010
    Publication date: July 1, 2010
    Applicant: BASF Fuel Cell GmbH
    Inventors: Gordon Calundann, Michael J. Sansone, Oemer Uensal, Joachim Kiefer
  • Patent number: 7745030
    Abstract: A proton-conducting polymer membrane comprising polyazoles containing sulfonic acid groups is obtainable by a process comprising: A) mixing one or more aromatic or heteroaromatic tetraamino compounds with one or more aromatic or heteroaromatic carboxylic acids or derivatives thereof which contain at least two acid groups per carboxylic acid monomer, with at least part of the tetraamino compounds or the carboxylic acids comprising at least one sulfonic acid group, or mixing of one or more aromatic or heteroaromatic diaminocarboxylic acids, of which at least part comprises sulfonic acid groups, in polyphosphoric acid to form a solution or dispersion; B) optionally heating the solution or dispersion obtained by step A) under inert gas to temperatures of up to 325° C. to form polyazole polymers; C) applying a layer using the mixture from step A) or B) to a support, thus forming a membrane, and D) partially hydrolyzing the polyphosphoric acid moieties of the membrane from step C) until it is self-supporting.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: June 29, 2010
    Assignee: BASF Fuel Cell GmbH
    Inventors: Oemer Uensal, Joachim Kiefer, Gordon Calundann, Michael Sansone, Brian Benicewicz, Eui Wong Choe
  • Patent number: 7736778
    Abstract: A proton-conducting polymer membrane comprising polyazoles containing phosphonic acid groups is obtainable by a process comprising: A) mixing one or more aromatic or heteroaromatic tetraamino compounds with one or more aromatic or heteroaromatic carboxylic acids or derivatives thereof which contain at least two acid groups per carboxylic acid monomer, with at least part of the tetraamino compounds or the carboxylic acids comprising at least one phosphonic acid group, or mixing of one or more aromatic or heteroaromatic diaminocarboxylic acids, of which at least part comprises phosphonic acid groups, in polyphosphoric acid to form a solution or dispersion; B) optionally heating the solution or dispersion obtained by step A) under inert gas to temperatures of up to 350° C.
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: June 15, 2010
    Assignee: BASF Fuel Cell GmbH
    Inventors: Oemer Uensal, Joachim Kiefer, Gordon Calundann, Michael Sansone, Brian Benicewicz, Eui Wong Choe
  • Patent number: 7727651
    Abstract: The present invention relates to a proton-conducting polymer membrane comprising polymers containing phosphonic acid groups which is obtainable by a process comprising the steps A) mixing of vinyl-containing phosphonic acid with one or more aromatic tetraamino compounds with one or more aromatic carboxylic acids, esters thereof, acid halides thereof or anhydrides thereof which contain at least two acid groups per carboxylic acid monomer, and/or ?mixing of vinyl-containing phosphonic acid with one or more aromatic and/or heteroaromatic diamino carboxylic acids, esters thereof, acid halides thereof or anhydrides thereof, B) heating of the mixture obtainable according to step A) under inert gas at temperatures of up to 350° C. to form polyazole polymers, C) application of a layer using the mixture from step A) and/or B) to a support, D) polymerization of the vinyl-containing phosphonic acid present in the sheet-like structure obtainable according to step C).
    Type: Grant
    Filed: July 31, 2003
    Date of Patent: June 1, 2010
    Assignee: BASF Fuel Cell GmbH
    Inventors: Joachim Kiefer, Oemer Uensal, Gordon Calundann
  • Publication number: 20100047667
    Abstract: A method for forming a mixed metal coating on a gas diffusion medium substantially free of ionomeric components which includes the steps of subjecting an electrically conductive web to a first ion beam having an energy not higher than 500 eV, then to a second beam having an energy of at least 500 eV containing the ions of a first metal, and to at least a third beam having an energy of at least 500 eV containing the ions of a noble metal. The invention also relates to gas diffusion electrodes.
    Type: Application
    Filed: June 30, 2006
    Publication date: February 25, 2010
    Applicant: BASF Fuel Cell GmbH
    Inventors: Andrea Gulla, Robert Allen
  • Publication number: 20100047669
    Abstract: The present invention relates to a proton-conducting multilayer electrolyte membrane with a barrier layer, a process for producing it and a fuel cell containing such a membrane.
    Type: Application
    Filed: November 3, 2009
    Publication date: February 25, 2010
    Applicant: BASF Fuel Cell GmbH
    Inventors: Oemer Uensal, Joachim Kiefer
  • Patent number: 7661542
    Abstract: The present invention relates to a proton-conducting polymer membrane which comprises polyazoles and is coated with a catalyst layer and is obtainable by a process comprising the steps A) preparation of a mixture comprising polyphosphoric acid, at least one polyazole (polymer A) and/or one or more compounds which are suitable for forming polyazoles under the action of heat according to step B), B) heating of the mixture obtainable according to step A) under inert gas to temperatures of up to 400° C., C) application of a layer using the mixture obtained according to step A) and/or B) to a support, D) treatment of the membrane formed in step C) until it is self-supporting, E) application of at least one catalyst-containing coating to the membrane formed in step C) and/or in step D).
    Type: Grant
    Filed: October 2, 2003
    Date of Patent: February 16, 2010
    Assignee: BASF Fuel Cell GmbH
    Inventors: Jochen Baurmeister, Isabel Kundler, Christoph Padberg, Oemer Uensal, Joachim Kiefer, Gordon Calundann, Brian Benicewicz, Mathias Weber
  • Patent number: 7625652
    Abstract: The present invention relates to a proton-conducting multilayer electrolyte membrane with a barrier layer, a process for producing it and a fuel cell containing such a membrane.
    Type: Grant
    Filed: April 22, 2003
    Date of Patent: December 1, 2009
    Assignee: BASF Fuel Cell GmbH
    Inventors: Oemer Uensal, Joachim Kiefer