Abstract: Disclosed herein is a device for housing a plurality of electrochemical cells, wherein the housing provides stability, temperature control and maximum packing density. The battery module housing comprises a first semi-enclosure and a second semi-enclosure, wherein the first and second semi-enclosure are aligned to form compartments there between. Each compartment is designed to accommodate at least one electrochemical cell, such as a cylindrical battery or a prismatic battery. Each semi-enclosure comprises an interior wall and an exterior wall. The interior and exterior wall align together to form a flow path between the walls through which coolant or any other thermal management medium may flow. The coolant enters the semi-enclosure through a coolant inlet, flows between the interior and exterior walls; then flows out of the semi-enclosure through a coolant outlet.

Abstract: A thermal imaging system for a battery module enclosure that includes first and second battery module enclosure components between which a weld is formed includes a thermal imaging camera that focuses on the first and second battery module enclosure components within a predetermined amount of time after the weld is formed and that acquires a thermal signature. A control module includes an image processing module that receives the thermal signature and that locates a predetermined reference point in the thermal signature. An image comparison module receives the thermal signature and uses the predetermined reference point to compare the thermal signature to a template signature in order to verify structural integrity of the weld. The image comparison module computes a relative measure of deviation of the thermal signature from the template signature and identifies the weld as defective when the relative measure of deviation is greater than a predetermined value.