Abstract: A nosing and drip cap are mounted to each other by elements of the nosing and drip cap. A hook receptacle and/or a stud receptacle extend the length of the nosing. A cooperating hook and/or stud extend from the drip cap. The drip cap is secured to the nosing by engaging the hook in the hook receptacle and/or the stud in the stud receptacle, in a loose engagement combination. While nosing and drip cap are engaged, the assembly can be secured together by (i) installing fasteners spaced along the length of the assembly or, where hook and hook receptacle are used, (ii) bending the assembly into an arcuate configuration, with the inner flange of the nosing to the inside of the bend. While being bent, the hook and hook receptacle create a tightened locking-type engagement between themselves. Either way, the nosing and the drip cap are substantially permanently locked together.

Abstract: Interfaces between nosings on respective frames and frame combinations to be joined. Each nosing has an elongate receptacle extending along the nosing length. A remote wall of the receptacle is displaced from the remainder of the nosing. The remote wall on the nosings to be joined can be generally aligned with and proximate the receptacle opening on the other nosing. With the remote walls and respective receptacles aligned, the frames are moved toward each other with the remote walls on the respective nosings entering the receptacles, with the remote walls in generally facing relationship with each other. Spacings and tolerances of the remote walls, and corresponding receptacles, can optionally provide frictionally-restrained engagements of the remote walls in the receptacles, whereby the frames can be re-oriented with limited assembly support to such assembly without disengagement of the nosings from each other by the action of gravity.

Abstract: A fiberglass-binder insert is made by fabricating a shape-constant, cured fiberglass-binder mixture, into a shape-constant insert core, and shrink-wrapping the core while leaving exposed any bore which extends into the core. The core is fabricated by mixing fiberglass and uncured binder in a mixer, dropping the mixture into a conforming guide such as a funnel, and moving the mixture through the conforming guide and into a mold. A tamper can tamp the mixture to move the mixture from the conforming guide into the mold, and to distribute portions of the mixture vertically in the mold. Rotation of the mold effects circumferential distribution of the mixture in the mold. The mixture in the mold is heated to cure the binder, thus to establish a fixed shape of the resultant core product. A shrink film is shrunk about the core, providing apertures in the shrunk film at bore openings in the core.

Abstract: Door frames, frame kits, component parts, jamb coverings, and depth extenders, all constructed with fiber reinforced pultruded structures, for entrance doors to buildings, both garage entrance doors and personnel entry doors. Some embodiments have a closed back wall. Others have an open cavity at the back wall to receive a reinforcing substrate. Some embodiments include a pultruded nosing block. Some embodiments comprise a pultruded depth extender, mountable on a jamb base to extend the depth of a door jamb. A mounting finger and a locking stud on the depth extender are mountable in cavities in the jamb base. A depth extender can be used to extend the depth of either a garage door frame or a personnel entry door frame. In an in-swing door frame, a door latch-side abutment surface is located on the side wall of the jamb base.

Abstract: Interfaces between nosings on respective frames and frame combinations to be joined. Each nosing has an elongate receptacle extending along the nosing length. A remote wall of the receptacle is displaced from the remainder of the nosing. The remote wall on the nosings to be joined can be generally aligned with and proximate the receptacle opening on the other nosing. With the remote walls and respective receptacles aligned, the frames are moved toward each other with the remote walls on the respective nosings entering the receptacles, with the remote walls in generally facing relationship with each other. Spacings and tolerances of the remote walls, and corresponding receptacles, can optionally provide frictionally-restrained engagements of the remote walls in the receptacles, whereby the frames can be re-oriented with limited assembly support to such assembly without disengagement of the nosings from each other by the action of gravity.

Abstract: A nosing and drip cap are mounted to each other by elements of the nosing and drip cap. A hook receptacle and/or a stud receptacle extend the length of the nosing. A cooperating hook and/or stud extend from the drip cap. The drip cap is secured to the nosing by engaging the hook in the hook receptacle and/or the stud in the stud receptacle, in a loose engagement combination. While nosing and drip cap are engaged, the assembly can be secured together by (i) installing fasteners spaced along the length of the assembly or, where hook and hook receptacle are used, (ii) bending the assembly into an arcuate configuration, with the inner flange of the nosing to the inside of the bend. While being bent, the hook and hook receptacle create a tightened locking-type engagement between themselves. Either way, the nosing and the drip cap are substantially permanently locked together.

Abstract: A door frame employs jambs or jamb assemblies which are essentially devoid of materials which are susceptible of being damaged by the affects of weather. Side jambs, optionally supplemented by inserts, extend from an underlying floor/substrate to the header, and can be fabricated from e.g. common-profile extruded aluminum moldings. The inner panel of such molding, which faces across the doorway opening, can be reinforced, from a relatively lesser thickness portion thereof, by a relatively greater thickness portion of such inner panel. The jambs can have rear cavities which receive inserts which can receive nails and/or screws. The inserts can be held in the cavities by protuberances and cooperating recesses which collectively balance front-to-rear loading forces. The rear cavity and the insert are configured such that loads interacting between the cavity side panels and the insert are generally balanced, front-to-rear, by protuberances and recesses on the respective side panels and insert.

Abstract: A fiber-reinforced pultruded polymeric door frame has side and header jamb assemblies which are essentially devoid of wood and other materials which are susceptible to being damaged by the affects of weather. Such jamb assembly generally includes a pultruded jamb which has a rearwardly- and/or downwardly opening cavity. Inserts are received in the jamb cavities and extend downwardly and/or rearwardly from the pultruded jambs. The inserts can receive nails or screws, whereby the door frame can be mounted to building framing members at the doorway rough opening.

Abstract: Metal cladding as jamb cover assemblies and mullion cover assemblies, for door frames and mullions, using extrusions as cladding over substrates. A jamb cover assembly includes a jamb plate, a nosing, and a nailing fin. The nailing fin extends from a distal side of the assembly. Accordingly, the frame can be secured in a rough opening of a building with the nosing assembled to the jamb plate, and using the nailing fin for the securement, without any assembly or disassembly of the frame at the construction site. Regarding the mullion cover assembly, first and second jamb plates are on opposing sides of a mullion substrate. A mullion nosing is assembled to the jamb plates, and bridges the jamb plates to join together the two jamb plates and the nosing, to provide complete overlayment of the outer surface of the mullion substrate and to space the front panel of the nosing from the outer surface of the substrate.

Abstract: A door frame which employs jambs or jamb assemblies which are essentially devoid of wood and other materials which are susceptible to being damaged by the affects of weather. The side jambs are fabricated of e.g. extruded aluminum moldings which extend an underlying floor/substrate to the header, and can be fabricated from a common-profile extruded aluminum molding. The jambs can also have an e.g. polymeric insert assembled thereto which can receive nails or screws, optionally without pre-drilling, in a similar manner as wood receives nails or screws. The jambs can further include a nosing either integral with, or snap assemblable thereto. The molding can further include a nail fin kerf which accepts a rigid or a flexible nailing fin.

Abstract: A door frame which employs jambs or jamb assemblies which are essentially devoid of wood and other materials which are susceptible to being damaged by the affects of weather. The side jambs are fabricated of e.g. extruded aluminum moldings which extend an underlying floor/substrate to the header, and can be fabricated from a common-profile extruded aluminum molding. The jambs can also have an e.g. polymeric insert assembled thereto which can receive nails or screws, optionally without pre-drilling, in a similar manner as wood receives nails or screws. The jambs can further include a nosing either integral with, or snap assemblable thereto. The molding can further include a nail fin kerf which accepts a rigid or a flexible nailing fin.

Abstract: Metal cladding as jamb cover assemblies and mullion cover assemblies, for door frames and mullions, using extrusions as cladding over substrates. A jamb cover assembly includes a jamb plate, a nosing, and a nailing fin. The nailing fin extends from a distal side of the assembly. Accordingly, the frame can be secured in a rough opening of a building with the nosing assembled to the jamb plate, and using the nailing fin for the securement, without any assembly or disassembly of the frame at the construction site. Regarding the mullion cover assembly, first and second jamb plates are on opposing sides of a mullion substrate. A mullion nosing is assembled to the jamb plates, and bridges the jamb plates to join together the two jamb plates and the nosing, to provide complete overlayment of the outer surface of the mullion substrate and to space the front panel of the nosing from the outer surface of the substrate.

Abstract: Door jamb assemblies, and corresponding door assemblies, having anchors received in cavities in corresponding jambs of the door assemblies. Structure and positioning of the anchors acts to add stiffness, rigidity to the jamb assembly, as well as to facilitate mounting the door jamb assembly in a rough opening in a building. The jamb assembly is readily attached to a framing member of a building such that the jamb assembly moves in unison with movement of the building. When the door assembly is mounted using fasteners of the invention, further manipulation of the head of the fastener is ineffective to remove the door assembly from the building.

Abstract: A door frame which employs jambs or jamb assemblies which are essentially devoid of wood and other materials which are susceptible to being damaged by the affects of weather. The side jambs are fabricated of e.g. extruded aluminum moldings which extend an underlying floor/substrate to the header, and can be fabricated from a common-profile extruded aluminum molding. The jambs can also have an e.g. polymeric insert assembled thereto which can receive nails or screws, optionally without pre-drilling, in a similar manner as wood receives nails or screws. The jambs can further include a nosing either integral with, or snap assemblable thereto. The molding can further include a nail fin kerf which accepts a rigid or a flexible nailing fin.

Abstract: Metal cladding as jamb cover assemblies and mullion cover assemblies, for door frames and mullions, using extrusions as cladding over substrates. A jamb cover assembly includes a jamb plate, a nosing, and a nailing fin. The nailing fin extends from a distal side of the assembly. Accordingly, the frame can be secured in a rough opening of a building with the nosing assembled to the jamb plate, and using the nailing fin for the securement, without any assembly or disassembly of the frame at the construction site. Regarding the mullion cover assembly, first and second jamb plates are on opposing sides of a mullion substrate. A mullion nosing is assembled to the jamb plates, and bridges the jamb plates to join together the two jamb plates and the nosing, to provide complete overlayment of the outer surface of the mullion substrate and to space the front panel of the nosing from the outer surface of the substrate.

Abstract: Metal cladding as jamb cover assemblies and mullion cover assemblies, for door frames and mullions, using extrusions as cladding over substrates. A jamb cover assembly includes a jamb plate, a nosing, and a nailing fin. The nailing fin extends from a distal side of the assembly. Accordingly, the frame can be secured in a rough opening of a building with the nosing assembled to the jamb plate, and using the nailing fin for the securement, without any assembly or disassembly of the frame at the construction site. Regarding the mullion cover assembly, first and second jamb plates are on opposing sides of a mullion substrate. A mullion nosing is assembled to the jamb plates, and bridges the jamb plates to join together the two jamb plates and the nosing, to provide complete overlayment of the outer surface of the mullion substrate and to space the front panel of the nosing from the outer surface of the substrate.

Abstract: Door frame kits to be assembled into door frames and door frames assembled from such kits. A door frame kit includes a top member, and first and second side members. Open edges are defined along substantially the full lengths of extruded metal structures of the top and side members, and communicate with cavities in the respective extruded metal structures. Each cavity has interiorly-facing side walls extending along substantially the full lengths of the extruded metal structures. Substrates are received in the respective cavities of the top and side members. The substrates extend outwardly of the cavities through the respective open edges. The substrates structurally reinforce the extruded metal structures between the side walls along substantially the full lengths of the extruded metal structures. Preferably the extruded metal structures are extruded aluminum structures and the substrates are wood.

Abstract: A free-standing, compressed, hardened porous, resilient sheath of sound absorbing fibrous material for use in silencer or muffler pipes as the intermediate sound absorbing element between the inner perforated and outer sleeve elements of a three-element pipe is formed by (a) wrapping an uncompressed pad of fibrous material containing a thermo-setting hardening agent around a shaped mandrel having outside surface shape and dimensions conforming the outside surface shape and dimensions of the inner three-element muffler pipe, (b) subjecting the wrapped mandrel and sheath of uncompressed material to a pressure sufficient to conform the outside surface of the compressed pad to the inside surface shape and dimensions of the outer muffler pipe sleeve element, and to a temperature sufficient to set the thermo-setting hardening agent; and (c) removing the mandrel.

Abstract: A keyboard support is provided for use with computer keyboards. The keyboard support includes a foam covered baseplate that securely positions and cushions the keyboard. A wrist support is attached to the baseplate along the front edge of the baseplate. The wrist support includes a neoprene foam core covered by a friction resistive fabric. The padded feature of the wrist support cushions the operator's wrists which can help in preventing Carpal Tunnel Syndrome (CTS). A first version of the keyboard support includes a wrist support of a fixed height to positoin the wrists at a level and horizontal plane when the fingers are positioned over the keys of the keyboard. The level positioning of the wrists is also important in preventing CTS. A second version of the keyboard support includes a vertically adjustable wrist support which may be adjusted in height to adapt the support to any sized keyboard.

Abstract: A rotary cutting assembly for cutting sheets of veneer as they are moving on a conveyor belt is provided. The rotary cutting assembly (10) includes at least one rotary blade assembly (12), a conveyor belt (20) for conveying material and acting as a cutting surface, a flexible flat platen (40) positioned under the inner surface (36) of the conveyor belt (20) in vertical alignment with the rotary blade assembly (12), and a backup roller (26) positioned above the rotary blade assembly (12). The rotary blade assembly (12) includes an elongated blade holder (64) with opposed sides (66 and 68) that taper outwardly to define opposed edges (70 and 72) having longitudinal channels (74 and 76). A clamping assembly (62) that includes a grooved clamp (84) and a tapered bar (86) securely clamps a blade (18) within each of the channels (74 and 76).