Patents Assigned to Bay Materials, LLC
  • Patent number: 11724435
    Abstract: Improved separator film compositions, methods and systems for use in producing thermoformed dental appliances are disclosed.
    Type: Grant
    Filed: July 1, 2021
    Date of Patent: August 15, 2023
    Assignee: Bay Materials, LLC.
    Inventors: Ray F. Stewart, John Lahlouh
  • Patent number: 11553990
    Abstract: Described are improved dental materials and appliances made therefrom that have a range of flexibility and strength and exhibit improved comfort and effectiveness in orthodontic and other treatment.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: January 17, 2023
    Assignee: Bay Materials, LLC
    Inventor: Ray F. Stewart
  • Patent number: 11541643
    Abstract: Improved dental appliances and polymeric sheet compositions are disclosed. The polymeric sheet compositions are useful for making dental appliances having outer layers comprised of a material having a modulus of from about 1,000 MPA to 2,500 MPA (“hard”) and an inner core comprised of elastomeric material or materials having a modulus of from about 50 MPa to 500 MPa (“soft”), which exhibit improved flexibility and strength, and better stain and tear resistance than currently available materials and dental appliances.
    Type: Grant
    Filed: December 29, 2021
    Date of Patent: January 3, 2023
    Assignee: Bay Materials, LLC.
    Inventors: Ray F. Stewart, John Lahlouh
  • Patent number: 11325358
    Abstract: Improved dental appliances and polymeric sheet compositions are disclosed. The polymeric sheet compositions are useful for making dental appliances having outer layers comprised of a material having a modulus of from about 1,000 MPA to 2,500 MPA (“hard”) and an inner core comprised of elastomeric material or materials having a modulus of from about 50 MPa to 500 MPa (“soft”), which exhibit improved flexibility and strength, and better stain and tear resistance than currently available materials and dental appliances.
    Type: Grant
    Filed: April 2, 2021
    Date of Patent: May 10, 2022
    Assignee: Bay Materials, LLC
    Inventors: Ray F. Stewart, John Lahlouh
  • Patent number: 11318001
    Abstract: Polymeric shells which fit over one or more natural teeth to change the perceived color of the teeth, and optionally to provide orthodontic support. The shells can be prepared by thermoforming selected polymeric sheets which contain optical additives over a physical image of the teeth, or by depositing polymeric compositions containing optical additives over a physical image of the teeth, or by additive manufacturing based upon a digital image of the teeth. The optical additives cause the combination of the shell and the teeth to have a desired appearance. At least part of the shell preferably has transparency greater than 75%, particularly greater than 85%.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: May 3, 2022
    Assignee: Bay Materials, LLC
    Inventor: Ray F. Stewart
  • Patent number: 10987907
    Abstract: Improved dental appliances and polymeric sheet compositions are disclosed. The polymeric sheet compositions are useful for making dental appliances having outer layers comprised of a material having a modulus of from about 1,000 MPA to 2,500 MPA (“hard”) and an inner core comprised of elastomeric material or materials having a modulus of from about 50 MPa to 500 MPa (“soft”), which exhibit improved flexibility and strength, and better stain and tear resistance than currently available materials and dental appliances.
    Type: Grant
    Filed: November 9, 2020
    Date of Patent: April 27, 2021
    Assignee: Bay Materials, LLC
    Inventors: Ray F. Stewart, John Lahlouh
  • Patent number: 10946630
    Abstract: Improved dental appliances and polymeric sheet compositions are disclosed. The polymeric sheet compositions are useful for making dental appliances having outer layers comprised of a material having a modulus of from about 1,000 MPA to 2,500 MPA (“hard”) and an inner core comprised of elastomeric material or materials having a modulus of from about 50 MPa to 500 MPa (“soft”), which exhibit improved flexibility and strength, and better stain and tear resistance than currently available materials and dental appliances.
    Type: Grant
    Filed: December 12, 2019
    Date of Patent: March 16, 2021
    Assignee: Bay Materials, LLC
    Inventors: Ray F. Stewart, John Lahlouh
  • Patent number: 10870263
    Abstract: Improved dental appliances and polymeric sheet compositions are disclosed. The polymeric sheet compositions are useful for making dental appliances having outer layers comprised of a material having a modulus of from about 1,000 MPA to 2,500 MPA (“hard”) and an inner core comprised of elastomeric material or materials having a modulus of from about 50 MPa to 500 MPa (“soft”), which exhibit improved flexibility and strength, and better stain and tear resistance than currently available materials and dental appliances.
    Type: Grant
    Filed: December 18, 2019
    Date of Patent: December 22, 2020
    Assignee: Bay Materials, LLC
    Inventors: Ray F. Stewart, John Lahlouh
  • Patent number: 10549511
    Abstract: Improved dental appliances and polymeric sheet compositions are disclosed. The polymeric sheet compositions are useful for making dental appliances having outer layers comprised of a material having a modulus of from about 1,000 MPA to 2,500 MPA (“hard”) and an inner core comprised of elastomeric material or materials having a modulus of from about 50 MPa to 500 MPa (“soft”), which exhibit improved flexibility and strength, and better stain and tear resistance than currently available materials and dental appliances.
    Type: Grant
    Filed: December 5, 2018
    Date of Patent: February 4, 2020
    Assignee: Bay Materials, LLC
    Inventors: Ray F. Stewart, John Lahlouh
  • Patent number: 9918813
    Abstract: Polymeric shells which fit over natural teeth to change the perceived color of the teeth, and optionally to provide orthodontic support. The shells are prepared by thermoforming selected polymeric sheets which contain optical additives; the optical additives cause the combination of the shell and the teeth to have a desired appearance. The shell preferably has transparency of greater than 75%, particularly greater than 85%.
    Type: Grant
    Filed: February 27, 2013
    Date of Patent: March 20, 2018
    Assignee: BAY MATERIALS LLC
    Inventor: Ray F Stewart
  • Patent number: 8716425
    Abstract: A method of improving the mechanical properties of polymers is described. The method involves heat treating the polymer at a temperature below the glass transition temperature in a wet or in a dry environment. Polymer articles capable of moisture uptake in humid environments, as well as polymer articles less susceptible to moisture uptake, have improved mechanical properties, particularly improved stress relaxation behavior and set properties, when treated in accord with the heat treatment method.
    Type: Grant
    Filed: July 29, 2005
    Date of Patent: May 6, 2014
    Assignee: Bay Materials, LLC
    Inventors: Ray F. Stewart, John G. Lahlouh
  • Patent number: 8263017
    Abstract: The subject matter described herein relates to thermoresponsive switching materials that undergo a thermal transition over a narrow temperature range and to devices, such as actuators, indicators, and sensors, prepared from such compositions.
    Type: Grant
    Filed: October 1, 2008
    Date of Patent: September 11, 2012
    Assignee: Bay Materials, LLC
    Inventors: Ray F. Stewart, Debra L. Dunson
  • Patent number: 8083969
    Abstract: Devices are described that include a component comprised of a material having a structure of R1—C(O)—NX—R2, wherein each of R1 and R2 is independently a saturated alkyl having between 7-22 carbon atoms or an aryl, X is H or C(O)—Y, Y together with R1 forms a ring. The material is characterized by a single, sharp melting point, thus making it suitable for use, for example, in thermo-mechanical actuating devices or in temperature-indicating devices. Also described are compositions comprising two or more materials each having a structure of Rn1—C(O)—NH—Rn2 wherein, n is an identifying integer corresponding to a material in the composition; wherein for each material n in the composition, Rn1 and Rn2 are a saturated alkyl having between 7-22 carbon atoms, wherein for each material n Rn1 and Rn2 differ by one carbon atom, arid wherein the number of carbon atoms in Rn2 of each material n differs by four or less.
    Type: Grant
    Filed: November 2, 2010
    Date of Patent: December 27, 2011
    Assignee: Bay Materials, LLC
    Inventor: Ray F. Stewart
  • Patent number: 7875207
    Abstract: Devices are described that include a component comprised of a material having a structure of R1—C(O)—NX—R2, wherein each of R1 and R2 is independently a saturated alkyl having between 7-22 carbon atoms or an aryl, X is H or C(O)—Y, Y together with R1 forms a ring. The material is characterized by a single, sharp melting point, thus making it suitable for use, for example, in thermomechanical actuating devices or in temperature-indicating devices. Also described are compositions comprising two or more materials each having a structure of Rn1—C(O)—NH—R2 wherein, n is an identifying integer corresponding to a material in the composition; wherein for each material n in the composition, Rn1 and Rn2 are a saturated alkyl having between 7-22 carbon atoms, wherein for each material n Rn1 and Rn2 differ by one carbon atom, and wherein the number of carbon atoms in Rn2 of each material n differs by four or less.
    Type: Grant
    Filed: December 23, 2005
    Date of Patent: January 25, 2011
    Assignee: Bay Materials, LLC
    Inventor: Ray F. Stewart
  • Publication number: 20090092519
    Abstract: The subject matter described herein relates to thermoresponsive switching materials that undergo a thermal transition over a narrow temperature range and to devices, such as actuators, indicators, and sensors, prepared from such compositions
    Type: Application
    Filed: October 1, 2008
    Publication date: April 9, 2009
    Applicant: Bay Materials, LLC
    Inventors: Ray F. Stewart, Debra L. Dunson