Patents Assigned to Bayer Polymers LLC
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Patent number: 6749646Abstract: A process for tinting of articles molded from a polymeric resin is disclosed. Preferably, the article is molded from polycarbonate and the process entails immersing the molded article in a dye bath that contains water, dye, a carrier and an optional surfactant. The carrier is a compound conforming to R1[—O—(CH2)n]mOR2 (i) wherein R1 and R2 independently denote H or C1-18 alkyl, benzyl, benzoyl or phenyl radical which may be substituted in the aromatic ring by alkyl and or halogen, preferably R1=butyl, R2=H, n is 2 or 3 and m is 2 to 35. The method is especially useful in the manufacture of tinted lenses.Type: GrantFiled: November 7, 2001Date of Patent: June 15, 2004Assignee: Bayer Polymers LLCInventors: Robert A. Pyles, Rick L. Archey
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Patent number: 6737500Abstract: A method for making a polyaspartic ester mixture in-situ comprising the sequential steps of (a) reacting a cyclic amine with an excess amount of an ester of fumaric or maleic acid to form a mixture containing first polyaspartic ester component and excess unreacted ester of fumaric or maleic acid, and (b) adding an acyclic amine to the mixture resulting from step (a) and reacting the acyclic amine with the excess ester of fumaric or maleic acid to form a second polyaspartic ester component.Type: GrantFiled: January 15, 2002Date of Patent: May 18, 2004Assignee: Bayer Polymers LLCInventor: Richard R Roesler
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Patent number: 6737497Abstract: Segmented polyurethane/ureas useful in the production of spandex are produced by chain extending an isocyanate-terminated prepolymer with a diamine chain extender that includes: (1) from about 7 to 25 equivalent percent of an asymmetric aliphatic and/or cycloaliphatic diamine and (2) a linear diamine such as ethylene diamine in the presence of a solvent. The isocyanate-terminated prepolymer is produced by reacting a stoichiometric excess of an isocyanate with an isocyanate-reactive component that includes: (1) from about 10 to about 70 equivalent percent of a polyoxypropylene diol having a molecular weight in excess of 1500 Da and an average unsaturation level no greater than about 0.03 meq/g and (2) from about 30 to about 90 equivalent percent of a polytetramethylene ether glycol having a molecular weight of at least 600 Da.Type: GrantFiled: May 30, 2002Date of Patent: May 18, 2004Assignee: Bayer Polymers LLCInventors: Bruce D. Lawrey, Thomas A. J. Gross, Rolf-Volker Meyer
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Patent number: 6733543Abstract: A process of dyeing a molded article is disclosed. The process entails immersing at least a portion of the article in a dyeing bath, retaining the portion in the bath for a period of time sufficient to allow an amount of dye to diffuse into the article, and removing said article from the bath. The molded article comprises a polymeric resin such as (co)polyester, (co)polycarbonates, acrylonitrile-butadiene-styrene, polyamide, polyurethane, polyalkyl(meth)acrylate, allyldiglycol carbonate and styrene copolymers. The dyeing bath contains in addition to dye, water, a plasticizing agent and a leveling agent.Type: GrantFiled: March 26, 2002Date of Patent: May 11, 2004Assignee: Bayer Polymers LLCInventors: Robert A. Pyles, Rick L. Archey
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Patent number: 6730748Abstract: A thermoplastic molding composition that features improved low-temperature properties and is thus suitable for application in exterior automotive parts is disclosed. The composition contains (A) 80 to 60 percent of a copolycarbonate wherein 65 to 75 mole percent of its structural units are derived from compounds of formula (I) wherein R1, R2, R3 and R4 independently of one another represents H, C1-C4-alkyl, phenyl, substituted phenyl or halogen, and wherein 25 to 35 mole percent of its structural units are derived from compounds of formula (II) where R5, R6, R7 and R8 independently one of the others denote H, CH3, Cl or Br and X is C1-C5-alkylene, C2-C5-alkylidene, C5-C6-cycloalkylene, C5-C10-cycloalkylidene and (B) 20 to 40 percent of a homopolycarbonate of bisphenol A having a melt flow rate, determined in accordance with ASTM D-1238 under 1.2 kg loading at 300° C. of 3 to 12 gm/10 minutes.Type: GrantFiled: July 9, 2002Date of Patent: May 4, 2004Assignees: Bayer Polymers LLC, Bayer AktiengesellschaftInventors: James Y. J. Chung, Winfried G. Paul, Michael Erkelenz, Melanie Moethrath, Klaus Horn
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Patent number: 6719845Abstract: The present invention relates to an improved doctor blade and bedplate apparatus wherein there is a recess in the bedplate from some position upstream of the doctor blade to some position downstream of the doctor blade. This recess or gap in the area of the bedplate under the doctor blade allows one to form an even or uniform coating on the back of a web of material. This is particularly helpful in forming uniform coatings on the back of a greige good which has face fibers of varying lengths. The present invention also relates to an improved process for preparing a relatively uniform coating on the back of a web of material.Type: GrantFiled: January 21, 2003Date of Patent: April 13, 2004Assignee: Bayer Polymers LLCInventor: Jeffrey L. Robbins
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Patent number: 6716457Abstract: The present invention relates to a process for inhibiting or eliminating the growth of microorganisms in pesticide suspensions. More particularly, the process of the present invention includes the addition of a combination of peracetic acid, hydrogen peroxide, and water to the pesticide suspension. Further, the process of the present invention includes the application of the peracetic acid, hydrogen peroxide, and water combination to the interior surface of the vessel in which the pesticide suspension is contained. Still further, the process of the present invention includes the application of the peracetic acid, hydrogen peroxide, and water combination to a surface in which the pesticide suspension is in contact.Type: GrantFiled: October 17, 2000Date of Patent: April 6, 2004Assignee: Bayer Polymers LLCInventors: Karen L. Eagles, Donald W. Edson, Kevin Park, John G. Rogers, John W. Brandriff, Stephen C. Slahck
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Patent number: 6708583Abstract: Described is a shaft support structure (2) comprising, (a) an elongated shell (11) having interior surfaces (14) which define a hollow interior (17); and (b) a plurality of reinforcing ribs (20) of plastic material located within the hollow interior (17) of the shell (11). At least a portion of the reinforcing ribs (20) are in abutting relationship (23) with the interior surfaces (14) of the shell (11). The reinforcing ribs (20) define a longitudinal passage (41) through the elongated shell (11) for receiving and supporting a rotatable shaft (47). The reinforcing ribs (20) are fixedly attached to the elongated shell (11). The reinforcing ribs (20) are preferably formed by molding, e.g., injection molding, of plastic material onto the interior surfaces (14) of the elongated shell (11).Type: GrantFiled: April 18, 2001Date of Patent: March 23, 2004Assignee: Bayer Polymers LLCInventors: Timothy A. Palmer, Christopher T. Korson
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Patent number: 6695224Abstract: The present invention relates to a spray nozzle for a two-component, air-assisted, low pressure spray system including 1) a static mixer having an upstream end and a downstream end wherein a) the upstream end has an inlet port for receiving a first liquid component and a second liquid component that is reactive with the first liquid component and the upstream end is dimensioned to be reversibly connected to a dispensing unit for the first and second liquid components, and b) the downstream end has an optionally removable spray tip for introducing the mixed liquid components into an atomizing zone and the downstream end is dimensioned for reversibly connecting the static mixer to a spray section, and 2) a spray section having an upstream end and a downstream end wherein a) the upstream end of the spray section is dimensioned for being reversibly connecting to the static mixer, b) the spray section has inlet ports for receiving pressurized air and c) the downstream end of the spray section has outlet porType: GrantFiled: April 20, 2001Date of Patent: February 24, 2004Assignee: Bayer Polymers LLCInventor: Jack H. Hunter
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Patent number: 6696383Abstract: The present invention is directed to double metal cyanide catalysts (“DMC”) which can be used to prepare polyols. DMC catalysts of the present invention are prepared by combining i) at least one metal salt; ii) at least one metal cyanide salt; iii) at least one organic complexing ligand; iv) at least one alkaline metal salt; and, optionally, v) at least one functionalized polymer. The present invention is also directed to a process for preparing a polyol in the presence of a DMC catalyst prepared according to the process of the present invention. Surprisingly, DMC catalysts of the present invention, which are preferably prepared with at least one alkaline metal halide, have acceptable activity and can be used to catalyze oxyalkylation reactions. Additionally, DMC catalysts produced by the process of the present invention can be used to prepare polyols which have reduced levels of high weight tail.Type: GrantFiled: September 20, 2002Date of Patent: February 24, 2004Assignees: Bayer Polymers LLC, Bayer Antwerpen, NV.Inventors: Bi Le-Khac, Wei Wang
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Patent number: 6696531Abstract: The invention relates to a process for preparing a polymer by polymerizing a component containing 3,4-epoxy-1-butene in the presence of a double metal cyanide (DMC) catalyst and a hydroxy-functional starter and it also relates to the obtained polymers.Type: GrantFiled: February 18, 2003Date of Patent: February 24, 2004Assignee: Bayer Polymers LLCInventors: Helmut Greiving, Peter J. Miller
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Patent number: 6688680Abstract: A molded cross vehicle beam which includes a hollow blow molded thermoplastic rigid member that is integrally attached to a rigid support, e.g., a U-shaped metal plate, and at least one attachment element, is described. The rigid support (12) has a first surface, a second surface and a plurality of perforations having edges. The attachment element(s) (81, 84) have a first surface, a second surface and a plurality of perforations having edges. The attachment element provides a manner of attaching the molded cross vehicle beam to a separate structure (e.g., the A-pillars of an automobile). A thermoplastic parison precursor of the hollow rigid thermoplastic member (15) is blow molded against the first surfaces of the rigid support (12) and the attachment element (81, 84).Type: GrantFiled: December 17, 2002Date of Patent: February 10, 2004Assignee: Bayer Polymers LLCInventors: Christopher Cooper, Olaf J. Zoellner
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Patent number: 6683123Abstract: A process for producing a thermoplastic molding composition is disclosed. The process entails introducing a solid polymeric resin, optionally containing residual moisture, into an extruder, operating under conditions designed to melt the resin and charging water into the melt while in the extruder to yield wet, molten resin that contains water in an amount of at least about 2 percent. The wet, molten resin is then devolatilized to yield dry resin having water content not exceeding 0.3 percent. Molding compositions thus produced have improved properties. In a preferred embodiment, the process results in a molding composition that contains a fine dispersion of a discontinuous phase in a continuous polymeric phase.Type: GrantFiled: September 12, 2000Date of Patent: January 27, 2004Assignee: Bayer Polymers LLCInventor: Henry A. Kozlowski
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Patent number: 6673970Abstract: Disclosed herein is a process for preparing a reaction product containing methylene diphenylamine, comprising reacting aniline and formaldehyde in the presence of an acid catalyst wherein the acid level of the resulting reaction mixture is reduced during digestion of the reaction mixture.Type: GrantFiled: December 29, 1999Date of Patent: January 6, 2004Assignee: Bayer Polymers LLCInventors: Louis Renbaum, Mark S. Solomon, William D. Tippins
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Patent number: 6672519Abstract: Air-assisted, low pressure spray equipment having an improved spray nozzle including a caulking gun having a carriage adapted to receive cartridges having a nozzle, rams mounted on the caulking gun for engaging each cartridge to dispense a liquid from the nozzle, a trigger mechanism for advancing the rams into operative engagement with each cartridge; a static mixer having an inlet port for receiving a liquid component from the nozzle of each cartridge and having an optional spray tip for introducing the mixed liquid components into an atomizing zone; a static mixer shroud encasing the static mixer and an optional spray section having inlet ports for receiving pressurized air and outlet ports for introducing air into the atomizing zone. The spray tip passes through an orifice in the spray section such that the mixed liquid components are introduced into the atomizing zone. The equipment is useful for spraying a two-component composition.Type: GrantFiled: July 27, 2001Date of Patent: January 6, 2004Assignee: Bayer Polymers LLCInventors: Jack H. Hunter, Terrell Dean Wayt
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Patent number: 6670406Abstract: The present invention relates to a process for the production of a polyether polyol by polyaddition of an alkylene oxide onto a starter compound containing active hydrogen atoms conducted in the presence of a double metal cyanide catalyst comprising conducting a reaction mixture at least once through a zone which has an energy density of at least 5×106 J/m3, wherein the dwell time of the reaction mixture in this zone is at least 10−6 seconds per pass.Type: GrantFiled: February 19, 2002Date of Patent: December 30, 2003Assignees: Bayer Aktiengesellschaft, Bayer Polymers LLCInventors: Jörg Hofmann, Stephan Ehlers, Bernd Klinksiek, Bert Klesczewski, Christian Steinlein, Lars Obendorf, Harald Pielartzik, Jose F. Pazos
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Patent number: 6667407Abstract: The invention relates to a process for reducing the monomeric aziridine content in a polyaziridine forming reaction mixture by adding to the polyaziridine forming reaction mixture an excess of an isocyanate scavenger wherein the excess is based on the equivalent ratio of scavenger to monomeric aziridine, an to a product obtained by this process and to a coating composition containing the product obtained by the process.Type: GrantFiled: May 3, 2002Date of Patent: December 23, 2003Assignee: Bayer Polymers LLCInventors: Lanny D. Venham, Douglas A. Wicks, Karsten Danielmeier, Joseph P. Mandara
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Patent number: 6649667Abstract: Rigid, closed-cell polyurethane foams are produced by a RIM process by reacting an organic polyisocyanate with an isocyanate-reactive mixture in which a significant amount of a bio-based polyol is present. The foams produced by this process are characterized by improved heat sag and heat distortion temperature.Type: GrantFiled: March 4, 2003Date of Patent: November 18, 2003Assignee: Bayer Polymers LLCInventor: Jan L. Clatty
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Patent number: 6632875Abstract: A polyurethane-forming reaction mixture characterized by its ability to be adjusted with respect to its viscosity in response to changing temperature and humidity conditions is achieved with a mixture that includes a liquid polyisocyanate having an isocyanate group content of at least 10% by weight, an isocyanate-reactive component which includes at least one high molecular weight polyol, a urethane catalyst and from 0.2 to 5 parts by weight per 100 parts by weight of isocyanate reactive component of a viscosity adjusting component. The viscosity adjusting component is preferably a diamine, a polyamine and/or an amine-terminated polyol. This reaction mixture is particularly useful for producing polyurethane geotextile composite materials useful as liners for ditches and canals.Type: GrantFiled: March 15, 2001Date of Patent: October 14, 2003Assignee: Bayer Polymers LLCInventors: Peter H. Markusch, Ralf Guether