Abstract: A telecommunications cable having a cable jacket defining an elongate cable core, a conductor assembly comprising four twisted pairs of conductors disposed along the core and parallel elongate distensions formed on an inner surface of the cable jacket. The distensions are spaced about an inner surface of the cable jacket and prevent the conductor assembly from coming into contact with the inner surface. The distensions can be the result of a series of filler elements placed between the cable jacket and the cable core and which wind helicoidally along and about the cable core. A separator spline has first and second elongate dividing strips having a substantially H shaped cross section and arranged side by side. The spline twists helicoidally along its length. The separator spline and the insulation surrounding the twisted pairs of conductors can be manufactured form a material having the same dielectric constant.

Abstract: The present invention is for a high performance data cable which has an interior support or star separator. The star separator or interior support extends along the longitudinal length of the data cable. The star separator or interior support has a central region. A plurality of prongs or splines extend outward from the central region along the length of the central region. Each prong or spline is adjacent with at least two other prongs or splines. The prongs or splines may be helixed or S-Z shaped as they extend along the length of the star separator or interior support. Each pair of adjacent prongs or splines defines grooves which extend along the longitudinal length of the interior support. At least two of the grooves have disposed therein an insulated conductor. The interior support can have a first material and a different second material. The different second material forms an outer surface of the interior support.

Abstract: A telecommunications cable having a cable core in which each conductor is surrounded by an individual dual layer insulation of an inner layer of flame retardant polyolefin and an outer layer of another material, for example, fluorinated ethylene propylene, MFA, PVDF, ECTFE, PTFE, or foamed PFA.

Abstract: Cables including a plurality of twisted pairs of insulated conductors, a separator disposed among the plurality of twisted pairs so as to physically separate a first twisted pair from a second twisted pair, and a jacket surrounding the plurality of twisted pairs and the separator. The jacket may include a plurality of protrusions extending away from an inner circumferential surface of the jacket toward a center of the cable. The plurality of protrusions are configured so as to hold the plurality of twisted pairs away from the inner circumferential surface of the jacket, and may provide an air gap between the plurality of twisted pairs of insulated conductors and the inner circumferential surface of the jacket. In one example, a boundary of the air gap adjacent the inner circumferential surface of the jacket is arc shaped.

Abstract: The present invention is for a high performance data cable which has an interior support or star separator. The star separator or interior support extends along the longitudinal length of the data cable. The star separator or interior support has a central region. A plurality of prongs or splines extend outward from the central region along the length of the central region. Each prong or spline is adjacent with at least two other prongs or splines. The prongs or splines may be helixed or S-Z shaped as they extend along the length of the star separator or interior support. Each pair of adjacent prongs or splines defines grooves which extend along the longitudinal length of the interior support. At least two of the grooves have disposed therein an insulated conductor. The interior support can have a first material and a different second material. The different second material forms an outer surface of the interior support.

Abstract: Cables including a plurality of twisted pairs of insulated conductors and a jacket surrounding the plurality of twisted pairs of insulated conductors, the jacket including a plurality of protrusions extending away from an inner circumferential surface of the jacket toward a center of the cable. The plurality of protrusions are configured so as to hold the plurality of twisted pairs away from the inner circumferential surface of the jacket, and may provide an air gap between the plurality of twisted pairs of insulated conductors and the inner circumferential surface of the jacket.

Abstract: A number of examples of insulated conductors having geometrically optimized shapes and form factors, that may be used in twisted-pair cables and other types of communication cable to enhance the performance of, and/or reduce the cost of manufacturing such cables.

Abstract: Cables including a plurality of twisted pairs of insulated conductors, a separator disposed among the plurality of twisted pairs so as to physically separate a first twisted pair from a second twisted pair, and a jacket surrounding the plurality of twisted pairs and the separator. The jacket may include a plurality of protrusions extending away from an inner circumferential surface of the jacket toward a center of the cable. The plurality of protrusions are configured so as to hold the plurality of twisted pairs away from the inner circumferential surface of the jacket, and may provide an air gap between the plurality of twisted pairs of insulated conductors and the inner circumferential surface of the jacket. In one example, a boundary of the air gap adjacent the inner circumferential surface of the jacket is arc shaped.

Abstract: A number of examples of insulated conductors having geometrically optimized shapes and form factors, that may be used in twisted-pair cables and other types of communication cable to enhance the performance of, and/or reduce the cost of manufacturing such cables.

Abstract: A cable that provides reduced alien crosstalk between similar twisted pairs in cables that are in close proximity to one another and/or crosstalk between twisted pairs of the cable. In one example, a cable includes a first twisted pair of insulated conductors, a second twisted pair of insulated conductors, a shaped separator positioned so as to separate the first twisted pair from the second twisted pair, and a jacket disposed about the first and second twisted pairs and the separator, wherein the shaped separator comprises a central arm and at least one enlarged portion disposed at a first end of the central arm.

Abstract: Cables including a plurality of twisted pairs of insulated conductors and a jacket surrounding the plurality of twisted pairs of insulated conductors, the jacket including a plurality of protrusions extending away from an inner circumferential surface of the jacket toward a center of the cable. The plurality of protrusions are configured so as to hold the plurality of twisted pairs away from the inner circumferential surface of the jacket, and may provide an air gap between the plurality of twisted pairs of insulated conductors and the inner circumferential surface of the jacket.

Abstract: A high performance data cable comprises first and second insulated conductors, each disposed in a respective first layer of insulation and a second layer of insulation covering the first and second insulated conductors and maintaining the first and second insulated conductors to one another. The first and second insulated conductors and the second layer of insulation are twisted about a common central axis to form a twisted pair unit.

Abstract: The present invention is for a high performance data cable which has an interior support or star separator. The star separator or interior support extends along the longitudinal length of the data cable. The star separator or interior support has a central region. A plurality of prongs or splines extend outward from the central region along the length of the central region. Each prong or spline is adjacent with at least two other prongs or splines. The prongs or splines may be helixed or S-Z shaped as they extend along the length of the star separator or interior support. Each pair of adjacent prongs or splines defines grooves which extend along the longitudinal length of the interior support. At least two of the grooves have disposed therein an insulated conductor. The interior support can have a first material and a different second material. The different second material forms an outer surface of the interior support.

Abstract: A dual layer shielded electrical cable is disclosed. The cable has at least a pair of insulated conductors, a metallic shield and a jacket surrounding the shield and insulated conductors. A first jacket layer made of flame retardant material surrounds the insulated conductors. A metallic shield then surrounds the first jacket layer. A second jacket layer then surrounds and seals the metallic shield against the first jacket layer, such that the insertion of the first jacket layer provides the cable with electrical signal attenuation and impedance characteristics equivalent to that of an unshielded cable with similar conductor insulation thicknesses. In another embodiment, a dual layer plenum rated electrical cable is disclosed. The cable has at least a pair of insulated conductors and a jacket surrounding the insulated conductors. Both the first and second jacket layer are made of a low-smoke and flame-retardant materials.

Abstract: A twisted pair cable wherein characteristics of the twisted pairs, such as twist lay, insulation thickness, characteristic impedance, etc. are selected so as to achieve minimal skew between the twisted pairs. In some examples, insulation materials may be varied among the twisted pairs and composite insulations may be used for one or more pairs in a cable.

Abstract: A telecommunications cable and separator spline are disclosed. In one embodiment the cable comprises a cable jacket defining an elongate cable core, a conductor assembly comprising four twisted pairs of conductors disposed along the core and a plurality of parallel elongate localised and like distensions in an inner surface of the cable jacket. The distensions are substantially evenly spaced about an inner surface of the cable jacket and prevent the conductor assembly from coming into contact with the inner surface. In particular embodiment, the distensions are the result of a series of filler elements placed between the cable jacket and the cable core and which wind helicoidally along and about the cable core. The separator spline is comprised of first and second elongate dividing strips having a substantially H shaped cross section and arranged side by side. The spline twists helicoidally along its length.

Abstract: Bundled cables including a plurality of sub-cables, each sub-cable comprising a plurality of twisted pairs of insulated conductors. In one example, a bundled cable includes first and second sub-cables, each comprising a plurality of twisted pairs of insulated conductors that each has a unique twist lay. The first sub-cable may have a first lay scheme, the second sub-cable may have a second lay scheme that is different than the first lay scheme at any point along a longitudinal axis of the bundled cable. The first, and second sub-cables are bundled together, for example, with a jacket, shield or binder, and a delta in twist lay between a closing lay of any one twisted pair of the first plurality of twisted pairs and a closing lay of any one twisted pair of the second plurality of twisted pairs is at least approximately 0.020 inches.

Abstract: Multi-member cables which are comprised of two or more components (including component cables and non-cable components) held together by at least one adhesive element placed between the components, and methods for manufacturing such cables. Multi-member cables which are comprised of jacketed cables whose jackets are adhered together without the use of an adhesive element, such as by co-forming the jackets, and methods for manufacturing such cables are also discussed. Generally, the components will be separated from the multi-member cable by an installer, although other methods may also be used.

Abstract: A data communication cable including a plurality of twisted pairs of insulated conductors, each twisted pair including two electrical conductors, each surrounded by an insulating layer and twisted together to form the twisted pair, and a jacket substantially enclosing the plurality of twisted pairs of insulating conductors, wherein the insulating layer includes a dielectric material including a plurality of micro-particles. In one example, the jacket material may also include a plurality of micro-particles. The micro-particles, in one example, are made of a non-burnable and/or non-smokeable material such as, for example, glass or ceramic.

Abstract: A multi-pair cable including a plurality of twisted pairs of insulated conductors, each having a closing lay length (twist lay length measured after the twisted pairs are cabled together with a particular cable lay) of less than about 0.6 inches. The plurality of twisted pairs are twisted together with a cable lay of greater than about three inches to form the cable. In some examples, the multi-pair cable may further comprise a separator disposed between the first and second twisted pairs. In another example, a ratio between a longest closing lay length and a shortest closing lay length in the cable is less than 1.65 inches. In another example, the cable further includes at least one additional twisted pair of conductors having a closing lay length that is greater than about 0.6 inches, and the cable lay length is less than about four inches.