Abstract: A cable separator spline and a cable containing the cable separator spline in its core. The spline extends longitudinally and has a plurality of spaced longitudinally extending open pockets in which cables, such as twisted pair cables, can be placed and form part of the core. A cross-section of the spline has a major axis and a minor axis with the major axis being longer than the minor axis. At least one and preferably at least two pockets are on the major axis, and at least one and preferably at least two pockets are on the minor axis. The core containing the twisted pair cables in the pockets can of course be shielded and jacketed, just jacketed or any other desired cable construction that would benefit from the use of my elongated separator spline.

Abstract: An improved high performance twisted pair data cable (20) than has an impedance standard deviation of less than 3.5 when the standard deviation is calculated around an average impedance of 50 to 200 ohms and preferably 90 to 110 ohms. The twisted pair is helically wrapped with a metal shield tape (16) at a tension that provides a cross-sectional void of less than 25% and preferably less than 18% of the cross-sectional area of the shielded twisted pair cable. The tape is helically wrapped with an overlap of 30-45% and at an angle of 35-45 degrees with respect to the longitudinal axis of the cable. The cable has a rating up to 600 MHz.

Abstract: A cable channel filler or spline and a cable containing the cable channel filler or spline in its core. The channel filler extends longitudinally and has a plurality of spaced longitudinally extending open pockets in which cables, such as unshielded twisted pair cables, are placed and form part of the core. The core containing the twisted pair cables in the pockets is jacketed. The longitudinal pockets have a cross-sectional area that is greater than the envelope diameter of the twisted pair cable to be placed in the pocket. The channel filler has an imbedded shield that extends into each of the channel filler pocket legs and is preferably prepared from a single tape. Alternatively when two tapes are used for the shield, the first tape has three shield legs and with one leg being a folded over leg and the second tape forms the fourth leg and has 20 to 50 percent—at least {fraction (1/16)} in. of one of its sides encased by the folded over portion of the first tape.

Abstract: We provide a high performance bound lateral shielded twisted pair cables, a high performance data cable containing at least four of the bound lateral shielded twisted pair cables, and a method for preparing the same. The bound lateral shielded twisted pair cables preferably have a 20° C. adjusted standard impedance deviation of 4.5 or less and the high performance data cable contains at least four of the bound lateral shielded twisted pair cables and has a 20° C. adjusted average standard impedance deviation of 4.5 or less. The twisted pair is laterally wrapped with a metal shield tape and a fabric or metal braid or thread at a tension that provides the above. The tension is such that it provides a cross-sectional void area of less than 25% and preferably less than 18% of the lateral shielded twisted pair cable cross-sectional area. The tape is laterally wrapped with an overlap of at least 10% . Preferably, the cables have a rating out to 600 MHz and 1000 MHz.

Abstract: A test interface between cable testing apparatus and a coaxial cable for testing the coaxial cable over a frequency range of interest. The test interface comprises a coupler having a cable lead-in opening at a first end and a threaded, connector contact portion near a second end, an insert that abuts an interior shoulder of the coupler proximate the connector contact portion, the insert having a wall portion that projects outwardly toward the second end of the coupler, and a pin constructed and arranged to abut a center conductor of the coaxial cable, the pin substantially centrally positioned within the outwardly projecting wall portion of the insert. The coupler, insert, and pin mechanically and electrically interconnect with a mating electrical connector to provide a reusable electrical connection between the cable testing apparatus and the coaxial cable.

Abstract: A cable separator spline and a cable containing the cable separator spline in its core. The spline extends longitudinally and has a plurality of spaced longitudinally extending open pockets in which cables, such as twisted pair cables, can be placed and form part of the core. A cross-section of the spline has a major axis and a minor axis with the major axis being longer than the minor axis. At least one and preferably at least two pockets are on the major axis, and at least one and preferably at least two pockets are on the minor axis. The core containing the twisted pair cables in the pockets can of course be shielded and jacketed, just jacketed or any other desired cable construction that would benefit from the use of my elongated separator spline.

Abstract: The present invention relates to a metallic shielded cable having a wire braid shield coated with a non-gel and non-powder anti-corrosion coating and also to a coaxial cable having a central solid copper or copper clad conductor having a copper surface coated with an anti-corrosion benzotriazole composition. Also, the present invention relates to the method of producing a coaxial cable by coating a copper or copper clad conductor with an anti-corrosion benzotriazole composition prior to extruding a dielectric insulation on the conductor and to a method of preparing a coaxial cable wherein the coaxial cable has an aluminum wire braid and coating the wire braid with an anti-corrosion composition of a metal ionomers of ethylene and acrylic acid copolymers with the metal selected from the group consisting of Zn, Ca, Na and Mg, prior to extruding an insulation jacket around the aluminum wire braid.

Abstract: The present invention is for a high performance data cable which has an interior support or star separator. The star separator or interior support extends along the longitudinal length of the data cable. The star separator or interior support has a central region. A plurality of prongs or splines extend outward from the central region along the length of the central region. Each prong or spline is adjacent with at least two other prongs or splines. The prongs or splines may be helixed or S-Z shaped as they extend along the length of the star separator or interior support. Each pair of adjacent prongs or splines defines grooves which extend along the longitudinal length of the interior support. At least two of the grooves have disposed therein an insulated conductor. The star separator in particular improves control of near end cross-talk and allows for the achievement of positive ACR ratios when twisted pair conductors are disposed in the grooves.

Abstract: A twisted pair cable which is exceptionally suitable for high frequency signal transmission. One embodiment provides a twisted pair cable having two conductors with a foamed dielectric surrounding each conductor, and having a center-to-center conductor spacing at any point along a 1000 ft. cable that varies ±0.03 times the average of the center-to-center conductor. Another embodiment provides a twisted pair cable having two conductors with a foamed dielectric surrounding each conductor, and having an impedance of 90 to 110 ohms with a tolerance of ±5% of an average impedance. The preferred twisted pair cable has their dielectrics joined along the entire length thereof.

Abstract: The invention relates to a coaxial cable as well as to the manufacture of such a cable. The cable has a central conductor and an outer conductor which are separated from each other by an electrically insulating layer the outer conductor being provided, if necessary, with at least a protective coating. In accordance with the invention, the outer conductor of the cable has an electroconductive lacquer layer. In accordance with a preferred embodiment, a metal layer is applied to the lacquer layer. The cables in accordance with the invention can be manufactured much more rapidly than the known cables which have a stranded outer conductor or an outer conductor of metal foil. This advantage occurs in particular in the manufacture of very thin coaxial cables. In addition, the cables in accordance with the invention exhibit a satisfactory electromagnetic shielding.

Abstract: A coaxial cable having a central conductor. A dielectric surrounds the central conductor. A first foil shield surrounds the dielectric and has longitudinal opposite portions overlapping to form a longitudinally extending seam. A second foil shield surrounds the first foil shield and is in conductive contact with the first foil shield. The second foil shield has a thickness greater than or equal to the first foil shield. The second foil shield has longitudinal opposite portions overlapping to form a longitudinally extending seam. A jacket surrounds the second foil shield.

Abstract: A plenum rated cable having a core that includes a transmission medium of a plurality of insulated conductors preferably having thereon an insulating layer of a fluorinated ethylene composition. A shield surrounds the insulated conductors and extends longitudinally within and parallel to the length of the cable and includes a first layer of aluminum material and a second layer of low temperature smoke resistant cellulose acetate or polypropylene. The first and second layers are bonded together. A drain wire drains leakage within the cable generated from the current and allows for easy termination of the shield to a connector. A thermoplastic jacket encloses the drain wire and longitudinally surrounds the shield. The jacket is made preferably of a polyvinyl chloride composition.

Abstract: The present invention relates to a flat-type communication cable for carrying frequencies in excess of 4 Mhz. The cable has a plurality of longitudinally extending conductor passageways positioned side-by-side and preferably at least four passageways such that there are two end longitudinal passageways and a plurality of side-by-side intermediate passageways. Each passageway has a longitudinally extending opening which opens to an adjacent passageway. There are twisted pair conductors loosely located in each of the passageways with not more than one twisted pair conductor being in each passageway. Each twisted pair conductor has a cross-sectional envelope area less than a cross-sectional envelope area of the passageway in which the twisted pair is contained.

Abstract: Coaxial cables having a composite braid with a plurality of water expandable strands of yarn woven therein, preferably to quad coaxial cables having the inner metallic braid as the metallic composite braid. The composite braid has a plurality of woven metallic strands, at least one first strand of water-blocking yarn helically wound in one direction and extending along the length of the composite braid, the at least one first strand being woven into the metallic strands of the composite braid, at least one second strand of water-blocking yarn helically wound in an opposite direction with metallic strands of the composite braid and extending along the length of the composite braid, the first and second water-blocking strands of yam crossing over and contacting each other at a plurality of spaced yarn contact points and said first and second water-blocking strands of yarn being water-expandable.

Abstract: The present invention is for a high performance data cable which has an interior support or star separator. The star separator or interior support extends along the longitudinal length of the data cable. The star separator or interior support has a central region. A plurality of prongs or splines extend outward from the central region along the length of the central region. Each prong or spline is adjacent with at least two other prongs or splines. The prongs or splines may be helixed or S-Z shaped as they extend along the length of the star separator or interior support. Each pair of adjacent prongs or splines defines grooves which extend along the longitudinal length of the interior support. At least two of the grooves have disposed therein an insulated conductor.

Abstract: A patch high-speed cable for LAN applications having a jacket surrounding at least two twisted-pair insulated cables. Each of the twisted-pair cables have at least one tin sealed stranded tinned metal conductor. The tin sealed stranded tinned metal conductor has 7 or 19 tinned metal strands and a size of 24 or 26 AWG. Each of the tinned metal strands has a tin coating of 20 to 90 micro-inches. The insulation on the metal conductor has a thickness of about 0.007 to about 0.011 inches and a dielectric constant of about 2.2-2.5 and a dissipation factor of 0.0001 to 0.001. The twisted pair cable has an attenuation dB/100 ft. increase of less than 1.0 and preferably less than 0.5 when subjected, as an unterminated twisted pair cable over a 35 day period, to 100 MHz per 100 ft. and ambient air having a humidity of 40 to 80%.

Abstract: A plenum cable having a plurality of twisted pair conductors enclosed by a jacket. A plurality of the twisted pair conductors has one insulating material thereon and at least one twisted pair conductor has a different insulation material thereon. In the preferred structure at least one twisted-pair conductor has flame retardant polyethylene or flame retardant polypropylene insulation and at least one other twisted pair conductor being insulated with fluorinated ethylene propylene, tetrafluoroethylene, or ethylenechloro-trifluoroethylene. The preferred twisted pair conductors have a center-to-center distance along any point of a 1000 ft. twisted pair conductor that is .+-.0.3 of an average center-to-center distance and/or have an impedance of 90 to 110 ohms and a variation of .+-.0.

Abstract: We provide a twisted pair cable which is exceptionally suitable for high frequency signal transmission. One embodiment provides a twisted pair cable having a center-to-center conductor spacing at any point along a 1000 ft. cable that varies .+-.0.03 times the average of the center-to-center conductor. Another embodiment provides a twisted pair cable having an impedance of 90 to 110 ohms with a tolerance of .+-.5% of an average impedance. The preferred twisted pair cable has their dielectrics joined along the entire length thereof. Preferably, the two adjoined insulated conductors have an adhesion strength of between 0.1 to 5 lbs. force and preferably 0.25 to 2.5 lbs. force.

Abstract: A variable entry power supply cord-connector. The supply cord-connector has a rounded cord portion coupled to a connector portion. The cord portion is adjustable to a first entry position, a second entry position, and a third entry position. The connector portion has a hollow axial cord channel. The connector portion further defines a hollow transverse cord channel. The connector portion further defines a transverse groove and slot. The axial cord channel intersects the groove and slot. The transverse cord-channel also intersects the slot. A user can pass the cord portion through the groove and slot, thereby changing the entry position of the cord portion. The cord portion, when in its first entry position, extends into the axial cord channel. The cord portion, when in its second entity position, extends into a first exterior opening of the transverse cord channel. The cord portion, when in its third entry position, enters into an opposite second exterior opening of the transverse cord channel.