Abstract: A novel apparatus and method of automatically stuffing folder pockets includes providing a folder with one or more pockets; providing one or more inserts which can be of differing sizes; the accumulation of the one or more inserts in a stack for insertion into the one or more pockets of the folder; opening the one or more pockets of the folder; and the insertion of the accumulated stack of the one or more inserts into the one or more folder pockets. Predetermined inserts can be selectively processed and stuffed into selected folder pockets. An embodiment also can fold the folder, producing a final product of a stuffed folder ready for distribution.

Abstract: A collector apparatus and method capable of collecting material in two modes of operation, flats and letters. With a minor adjustment, the apparatus can be transformed from a two-stage device optimal for the letter mode of operation, to a one-stage device optimal for the flats mode of operation. The apparatus includes a first staging area, a second staging area generally disposed downstream from the first staging area, and a conveying device. The first staging area includes a first staging surface and a first stage transport assembly, and the second staging area includes a second staging surface and a second stage transport assembly. The conveying device is adjustable between the flats and letters modes. In the letters mode position, the conveying device provides a first material flow path running through the first and second staging areas.

Abstract: A method and apparatus for automatically acquiring and verifying, relative to pre-established rules, information affixed to relatively flat articles transported along a transport path comprises a weighing device for measuring weight of articles being processed, an image acquisition device for acquiring a representation of indicia appearing on an article, a thickness detecting device for measuring the thickness of articles being processed, a processing device for recognition of the indicia appearing on an article, and a processing device for verifying acquired data against the pre-established rules. A number of reports are generated after processing to provide the results of the processing.

Abstract: A sheet accumulating apparatus accumulates inputted sheets into a stack registered on all sides, wherein the sheets are controlled with minimum contact by components of the apparatus to minimize or eliminate smudging or marking of the sheets. The apparatus can be selectively adjusted to effect over-accumulation or under-accumulation, and can be adjusted to accommodate different sheet sizes. The apparatus comprises an accumulation section defining a sheet feed plane therethrough. An upper ramp is disposed upstream from the accumulation section and is movable into and out of the sheet feed plane. An upper retaining member is linked to the upper ramp and is movable into and out of the sheet feed plane in alternating relation to the upper ramp. A lower ramp is disposed below the upper ramp and is movable into and out of the sheet feed plane in alternating relation to the upper ramp.

Abstract: An integrated computer system architecture for tracking of job data in a document processing environment including an infrastructure built on processes, hardware, software and interfaces designed to monitor and control mail processing and data collection through a variety of manual and machine processes in real-time. Computers, networks, web-based applications, databases and scanners are used to interface and integrate traditional mail processing equipment with customized software. The invention integrates the entire mail production process to form and establish a complete end-to-end system. A job tracking scheme is detailed illustrating a particular data mining application.

Abstract: A method and apparatus for high speed tray unloading and mail transporting includes a tray unloading apparatus which receives a continuous stream of mail trays and sequentially unloads them in proper orientation onto a conveyor assembly; a dual conveyor system for delivering the unloaded mail to a transport system; and a spiral transport system having optimal drive means for controllably moving mail pieces from one location to another.

Abstract: A document handling apparatus for processing sheets comprises a dynamic in-feed device, a sheet receiving section disposed downstream from the dynamic in-feed device, and an electronic controller. The dynamic in-feed device comprises a sheet-driving device and a variable-speed motor operatively engaging the sheet-driving device. The dynamic in-feed device inputs a sheet according to a repeatable dynamic speed profile. The dynamic speed profile is defined by an initial input speed, a subsequent decelerating or accelerating speed curve, and a final input speed that is less than the initial input speed. The electronic controller communicates with the variable-speed motor for executing the dynamic speed profile and controlling the input device according to the dynamic speed profile.

Abstract: A method and apparatus for high speed tray unloading and mail transporting includes a tray unloading apparatus which receives a continuous stream of mail trays and sequentially unloads them in proper orientation onto a conveyor assembly; a dual conveyor system for delivering the unloaded mail to a transport system; and a spiral transport system having optimal drive means for controllably moving mail pieces from one location to another.

Abstract: The invention is a sheet feeder for engaging and removing a sheet of paper or other material from a stack and feeding it along a path. The sheet feeder can include a skimmer, a bumper, a separator, and a guide plate. The skimmer can include a timing belt or other positive drive, so the drive motor turns the drive roller to feed sheets in a uniform manner. The skimmer element can be laterally reciprocated to assist in separation of the top sheet from lower sheets in a stack. The bumper extends across the feed path and has a guide surface positioned to confront the leading edges of the sheets of the stack and direct the leading edge of an advancing engaged single sheet away from the remainder of the stack. The separator is designed for advancing the engaged sheet while retarding any adjacent sheets. In one embodiment, a friction roller rotates on one side of the feed path, advancing a single sheet forward along the feed path.

Abstract: A buffered stacking system for selectively diverting horizontally disposed documents from a generally horizontal main conveying path, stacking the documents in a horizontal orientation and dropping the documents into replaceable receiving receptacles is provided. The system has a primary horizontal conveyor belt with a lower horizontal reach defining a horizontal primary conveying path. A plurality of sorting stations are located serially along and below the primary conveying path. Each of the sorting stations has at least one diverter arm disposed along the conveying path. The diverter arms are selectively movable from a generally horizontal position which allows passage of the documents along the conveying path to an inclined position to divert the document into the corresponding sorting station. The diverter arms divert the document in a downwardly inclined direction into a stacking station.

Abstract: A labeling assembly for applying labels carried on a substrate to a sequential series of moving documents is provided. The assembly transports the document in a generally vertical end on end orientation down a conveying path and peels the label from the substrate to position the peeled label in a generally vertical orientation. The labeling assembly also includes a paddle having a front surface with vacuum ports for attaching and releasably retaining the peeled label on the front surface. An actuating mechanism pivots the paddle to force an end of the retained label into contact with the document. Upon contact, the downstream end of the retained label adheres to the document and the label is pulled off the paddle. As the label is pulled off the paddle the contact between the end of the paddle presses the label against the document.

Abstract: A buffered stacking apparatus selectively diverts horizontally disposed documents from a main conveying path, then stacks and transports the documents to replaceable receiving receptacles. The apparatus has a primary horizontal conveyor belt with a lower reach defining a horizontal primary conveying path and at least one secondary conveyor belt having an upper reach which, when the secondary conveyor belt is in a horizontal position, is disposed in a lower juxtaposed relation to the lower reach of the primary conveying belt. The buffered stacking system also selectively effects pivotal movement of the secondary conveyor belt from the horizontal position to a second inclined position wherein the reach of the secondary belt is inclined to the lower reach of the primary conveyor belt. Documents being transported along the primary conveying path are diverted along the inclined reach when the secondary conveying belt is inclined.

Abstract: Apparatus for shingling a plurality of documents disposed in stacked relation so that the stack extends successively from a first end to a second end, and has at least one boundary defined by substantially coplanar marginal edges of the documents. The stack of documents is conveyed along a predetermined path during which one or more rotatable shingling members engage the coplanar marginal edges of the documents and impart velocity components of progressively increasing magnitude to the marginal edges in a manner to effect movement of the documents into a shingled array. In the preferred embodiments, the rotatable shingling member has a conical shingling surface traversed by the documents in tangential relation so that the velocity components imparted to the marginal edges of the documents lie in the planes of the documents and move them laterally in shingled relation to each other.

Abstract: An apparatus for separating and advancing documents includes a first assembly having movable belts for frictionally engaging and advancing one of the documents along a path, and a second assembly having stationary belts and retrogressingly moving a portion of an endless belt along the path to frictionally engage and halt the remainder of the documents. The retrogressional movement of the endless belt distributing wear experienced by the engaging and halting of documents over the length of the endless belt. The movable belts of the first assembly and the belts of the second assembly are disposed in relative juxtaposition whereby the one document is gripped between the first assembly and second assembly and advanced along the path under the influence of the first assembly.

Abstract: A document processing system includes a feed magazine for supporting a stack of flat documents in generally upstanding on-edge relation and advancing the documents along a feed path with the documents disposed generally transverse to the feed path, a feeder assembly including feeder belts defining at least one belt run for engaging the leading document in the stack and feeding the leading document in a direction generally transverse to the feed path, and a document sensing and control apparatus for sensing the pressure exerted by documents against the sensing control apparatus and the document feed magazine, and controlling the speed of the advance of documents on the feed magazine as a function of the pressure. The greater the pressure exerted by the documents, the slower the feed magazine will advance documents to the feeder.

Abstract: Document feeding apparatus advances the leading document in a stack of documents against a moveable feed element which moves at a predetermined, load sensitive speed. The torque applied to the leading document by the feed element is maintained at a substantially constant level by sensing the speed of the moveable feed element and electronically controlling the pressure applied by the stack of documents against the moveable feed element in order to maintain the torque applied by the moveable feed element to the leading document of the stack at a substantially constant value.

Abstract: A stacker assembly for receiving generally flat documents, such as mailing envelopes and flats, in on-edge relation and maintaining the documents in upstanding side-by-side stacked relation as they accumulate in the stacker assembly. A receiving station is supported at one end of a horizontal support plate and guides successive incoming documents into stacked relation transverse to the longitudinal axis of the stacker assembly. A stacker plate is supported to engage the forwardmost document in the stack and is movable longitudinally of the stacker assembly in response to accumulation of documents in the stacker. Means in the form of a negator spring and a wedge plate cooperate with the stacker plate in a manner to apply a variable pressure against the documents so as to accommodate both thin lightweight and heavier documents in the stack while maintaining them in upstanding relation.

Abstract: A dual auger stacking device for use with a document sorting and conveying apparatus defining a document path and including a plurality of gates for diverting documents from the path into a preselected document receiving station of a plurality of such stations. Each station has a support structure for supporting planar surfaces of documents diverted by the gates and directing the documents into the receiving station. The stacking device includes a base plate upon which lower edges of sorted documents are conveyed upon being diverted by the gates, and an auger assembly operationally disposed relative to the base plate for pulling trailing edges of documents away from the support structure, for loosening documents stacked at the support structure for which the trailing edges have been pulled away, and for displacing the loosened documents into the document receiving station in a direction normal to the document path.

Abstract: An in-line inserter device comprises envelope and insert feeding assemblies, an envelope inserting station assembly, a sealing and stacking assembly, and various diverter stations. The envelope feeding assembly withdraws envelopes from a hopper-held envelope stack and conveys them to the inserting station. Each modular insert feeding assembly comprises a hopper-held insert stack disposed above, along, and in line with an insert conveyor. The conveyor, along its track, carries inserts dispensed from the hopper-held insert stacks to the inserting station. Diverter stations are disposed ahead of the envelope inserting station for diversion of envelopes and inserts and ahead of the inserted envelope stacking assembly to divert inserted envelopes, for normal operational purposes and for rectification of sensed faults by rejection and extraction of processed faulty items.

Abstract: An on-edge stacker for stacking envelopes comprises a transporter and diverter, an accumulator, a spider wheel for delivering diverted envelopes to a conveyor belt of the accumulator, and a propelling arrangement to a drive diverted envelopes to the spider wheel. The diverter includes a gate for intercepting and diverting envelopes from the transporter. The stacker includes a device for laterally offsetting envelopes. In one embodiment, the spider wheel is suspended in a free-floating manner against a spring load. The floating spider wheel displacement as a consequence of stack increase is sensed to energize the accumulator conveyor belt drive to reduce the displacement. The actuation of the envelope propelling arrangement is sychronized in correlation with the positions of spaces between legs of the spider wheel. In operation, a diverted envelope is aligned, selectively offset, and propelled into the spider wheel.