Abstract: The disaster recovery techniques, for presentment of a company's bills, statements or the like, provide electronic document presentment in the event of a disaster that impacts the company's print mail delivery operation or other existing mailing system(s). Files containing electronic documents are received, from a system associated with the print mail delivery operation, and the documents are stored in a database. Preferably, the systems use the company's existing data files. The files may be converted to a format compatible with one or more electronic delivery methodologies, if necessary. The disaster recovery systems present notice and/or data from the documents to the company's customers electronically, for example as e-mail (notice or message containing some or all of the document data), as a document attachment to an e-mail, via a web site, and possibly via telephone voice announcement.

Abstract: In an inserting apparatus and method such as the continuous motion type, a motion controller electrically communicates with an encoder, a first motor driving an insert conveyor assembly, a second motor driving an envelope conveyor assembly, and an actuator operatively interfaced with a peripheral device. The motion controller controls insert conveyor assembly speed, envelope conveyor assembly speed, and the rotational position at which the actuator should be activated, based on the encoder signal. Once during every master cycle, the motion controller calculates the actuator activation position, and causes the first actuator to be activated at the calculated first actuator activation position.

Abstract: A method and apparatus for high speed tray unloading and mail transporting includes a tray unloading apparatus which receives a continuous stream of mail trays and sequentially unloads them in proper orientation onto a conveyor assembly; a dual conveyor system for delivering the unloaded mail to a transport system; and a spiral transport system having optimal drive means for controllably moving mail pieces from one location to another.

Abstract: In an inserting apparatus and method such as the continuous motion type, a motion controller electrically communicates with an encoder, a first motor driving an insert conveyor assembly, a second motor driving an envelope conveyor assembly, and an actuator operatively interfaced with a peripheral device. The motion controller controls insert conveyor assembly speed, envelope conveyor assembly speed, and the rotational position at which the actuator should be activated, based on the encoder signal. Once during every master cycle, the motion controller calculates the actuator activation position, and causes the first actuator to be activated at the calculated first actuator activation position.

Abstract: Automated methods and systems for analyzing data associated with an industrial process parse data entries received from devices in an industrial process, such as a mail or paper processing system. The parsing can include applying state machines to the data to identify events and produce output relating to the process for which the data is being analyzed. Statistical measures are computed for the output from each of the state machines. The statistical measures are compared to design limits. Output is displayed to the user in a format that facilitates interpretation of the data.

Abstract: An accumulator apparatus and method are provided for accumulating sheet articles. The accumulator apparatus includes an upper belt system and lower belt system operative for advancing sheet articles in seriatim manner therebetween. Guide rollers are provided at the entrance of the sheet articles between the upper and lower belt systems for guiding the sheet articles therebetween without pinching. Nip rollers are provided downstream from the entry guide rollers for pulling sheet articles into the accumulator apparatus between the guide rollers and the nip rollers. A ramp system operative for deflecting advancing sheet articles is provided downstream from the nip rollers. Sheet articles deflected by the ramp assembly can then be accumulated in an accumulation location where the lower belt system is maintained in a spaced-apart position below the accumulation location such that the lower belt system cannot contact or mark sheet articles accumulated therein.

Abstract: Methods, systems and computer program products for delivering information to a user in one or more preferred delivery media are provided. Preferred delivery media includes, but is not limited to, e-mail, HTML, fax, printed copy, and mail. A user profile, indicating a user's preferred delivery medium (or media), is retrievably stored. When a user requests information, the user's profile is searched to determine the preferred delivery medium (or media) within which to deliver the requested information to the user. The requested information is retrieved, formatted for the preferred delivery medium, and then delivered to the user in the preferred medium. If the information is delivered to a user in multiple media, a consistent format among the various delivery media is maintained. The integrity of information delivered to a user is also verifiable, regardless of the delivery medium.

Abstract: A sheet feeder apparatus and method with throughput control. By varying the speed at which sheets are fed from a supply, the sheet feeder apparatus and method assures that the throughput capacity of a downstream operation is never exceeded. Speed is varied based upon the length of the sheets being fed. Furthermore, the sheet feeder apparatus can have worn components replaced quickly and by operators of minimal skill level.

Abstract: Sheet accumulator systems and methods are provided for forming a stack of under-accumulated sheets. The method can include advancing sheets in a predetermined sequence and under-accumulating a first portion of the advanced sheets in a first stack. The method can also include under-accumulating a second portion of the advanced sheets in a second stack and automatically stacking the first stack of sheets on the second stack of sheets to form a combined stack wherein the combined stack is in a predetermined sequence.

Abstract: An apparatus for high speed packing of envelopes is disclosed. The apparatus includes an envelope flap opening assembly which facilitates the opening of each envelope by a finger of an opening element as the envelope passes through packing apparatus. Each envelope may then be conveyed into a first staging assembly where the envelope is stopped, allowing a freely rotating conveyor to force the envelope into contact with an ejection conveyor to direct the envelope from the first staging assembly. The envelope is then transported to the packing assembly by an intermediate conveyor having a plurality of distinctly and selectively driven conveyors to allow staging of the envelopes along the intermediate conveyor. A quick and efficient envelope packing assembly then packs the envelopes and ejects the envelope to an exiting conveyor which seals each packed envelope.

Abstract: A machine vision system and associated triggering method utilizes images acquired by a video camera to trigger the video camera to acquire an image feature of interest. The video camera continuously acquires images of an object using a portion of the total field of view of the video camera. The acquired images are compared to a signature image. In response to determining that one or more of the acquired images matches the signature, the video camera is triggered to acquire a full-frame image which contains the feature of interest.

Abstract: An apparatus for assembling a plurality of sheet articles into a document includes a plurality of individual sheet input paths along which one or more sheet articles can be advanced, and a central accumulation area for accumulating the sheet articles. The central accumulation area includes a single-level accumulation surface for receiving one or more sheet articles advanced from each individual sheet input path and accumulating the sheet articles in a single stack. The central accumulation area can receive sheet articles from two or more different directions. The sheet articles can optionally be staged for accumulation into subsets prior to advancement to the central accumulation area. The central accumulation area advances the assembled document into an output path.

Abstract: A novel apparatus and method of automatically stuffing folder pockets includes providing a folder with one or more pockets; providing one or more inserts which can be of differing sizes; the accumulation of the one or more inserts in a stack for insertion into the one or more pockets of the folder; opening the one or more pockets of the folder; and the insertion of the accumulated stack of the one or more inserts into the one or more folder pockets. Predetermined inserts can be selectively processed and stuffed into selected folder pockets. An embodiment also can fold the folder, producing a final product of a stuffed folder ready for distribution.

Abstract: A right-angle sheet stager apparatus for merging multiple input sheet streams into a single output sheet stream includes one or more input channels and an output channel. Each input channel includes a transport surface and a staging surface. Each transport surface communicates with its corresponding staging surface at a transitional member interposed between the transport surface and the staging surface. Each transitional member includes an upper surface disposed at an elevation greater than an elevation of the corresponding staging surface. The output channel includes an output surface, and is oriented in a right-angle relation with respect to the input channels and communicates with the input channels at a merger location. The stager apparatus permits a sheet from the transport surface to enter the staging surface and overlap with a preceding sheet already present on that staging surface, prior to the preceding sheet's complete exit from the staging surface.

Abstract: Methods and systems for tracking and controlling mailpiece processing utilize one or more postal service mailpiece codes. The postal service mailpiece codes can include a United States Postal Service POSTNET code and a PLANET code. Using the same code or codes for mailpiece processing that the postal service uses to track mailpieces in a mail stream simplifies reader design and decreases the number of codes required to be printed on a mailpiece. In addition, the number of different types of readers for reading the codes is reduced.

Abstract: A right-angle sheet stager apparatus for merging multiple input sheet streams into a single output sheet stream includes one or more input channels and an output channel. Each input channel includes a transport surface and a staging surface. Each transport surface communicates with its corresponding staging surface at a transitional member interposed between the transport surface and the staging surface. Each transitional member includes an upper surface disposed at an elevation greater than an elevation of the corresponding staging surface. The output channel includes an output surface, and is oriented in a right-angle relation with respect to the input channels and communicates with the input channels at a merger location. The stager apparatus permits a sheet from the transport surface to enter the staging surface and overlap with a preceding sheet already present on that staging surface, prior to the preceding sheet's complete exit from the staging surface.

Abstract: A method and apparatus for high speed traying of mail pieces includes a tray filling head assembly, a tray fill conveyor assembly, and a tray feed assembly. A continuous stream of mail pieces are fed into the tray fill head assembly, which controllably moves the mail pieces one at a time into a postal carrier tray. The postal carrier trays are selectively staged for filling and automatically ejected when filled by the tray fill conveyor assembly. The tray feed assembly feeds the trays to the tray fill conveyor assembly. When a filled tray is being exited and an empty tray is being staged for filling, the tray fill head assembly buffers the mail pieces so that the continuous stream of mail pieces is not interrupted.

Abstract: A method and apparatus for high speed tray unloading and mail transporting includes a tray unloading apparatus which receives a continuous stream of mail trays and sequentially unloads them in proper orientation onto a conveyor assembly; a dual conveyor system for delivering the unloaded mail to a transport system; and a spiral transport system having optimal drive means for controllably moving mail pieces from one location to another.

Abstract: An improved insert hopper for use in conjunction with the insert feeding device of a document handling apparatus such as a mail insertion machine. The insert hopper includes a support deck, a front registration member, and a backstop member. A bottom support plate for the insert hopper has an outer surface constructed of a low-friction material such as PTFE, chrome, or finished stainless steel. One or more wedge blocks are mounted on the support deck. Each wedge block has an insert support surface supporting a trailing edge of the lowermost insert of an insert stack loaded in the insert hopper. The insert hopper can optionally have a tilted orientation with respect to the vertical.

Abstract: A right-angle sheet stager apparatus for merging multiple-input sheet streams into a single output sheet stream includes one or more input channels and an output channel. Each input channel includes a transport surface and a staging surface. Each transport surface communicates with its corresponding staging surface at a transitional member interposed between the transport surface and the staging surface. Each transitional member includes an upper surface disposed at an elevation greater than an elevation of the corresponding staging surface. The output channel includes an output surface, and is oriented in a right-angle relation with respect to the input channels and communicates with the input channels at a merger location. The stager apparatus permits a sheet from the transport surface to enter the staging surface and overlap with a preceding sheet already present on that staging surface, prior to the preceding sheet's complete exit from the staging surface.