Abstract: An envelope processing system (20) includes an input transport section (22); a processing/transport section (24); and a discharge transport section (28). Envelopes are fed on-edge from the input transport section to the processing/transport section (24) by a feeder section (40) comprising a feeder (72) and a feed assist device (80). When a signal controller (190) monitoring the feeder (72) detects a significant delay between the feeding of envelopes, the feeder (72) is enabled to acquire greater contact with the next envelope by displacing the feed assist device (80) out of its normally biased co-planar position with a feed belt (130) of the feeder (72), resulting in a greater force vector on the next envelope in the direction toward a singulation region (73). A stacker section (38) comprising the discharge conveyance section (28) includes introductory conveying device (302), stacker conveying device (304), and a discharge magazine (300).

Abstract: An apparatus (500) for mounting a printhead (501) relative to a horizontal surface (508). The apparatus (500) comprises an anchor block (502) mounted on the horizontal surface (508); as well as a bottom clamp member (504) and a top clamp member (506) between which the printhead (54) is sandwiched. The bottom clamp member (504) has a first region pivotally attached to the anchor block (502), a central region (530) for contacting at least a part of the printhead (501), and a distal region. The central region (530) of the bottom clamp member (504) is substantially "V" shaped, extends below a plane of the horizontal surface (508), and has an upperside shaped to receive a bottom of the printhead (54). The first region of the bottom clamp member (504) comprises two yoke legs (512) pivotally connected to the anchor block (502). A pivot rod (522) extends between the two yoke legs (512) of the bottom clamp member (504), and the top clamp member (506) is pivotal about the said pivot rod (522).

Abstract: A rotary flap closer for closing envelope flaps during processing of mailable articles comprises a rotary member having a revolving arm and an elastically resilient member mounted along the arm and revolving therewith. At least a portion of the elastically-resilient member extends from the arm toward a conveyor surface on which envelopes are conveyed to and through the rotary flap closer, whereby the elastically-resilient member slidingly engages open flaps, deflects the flaps onto the envelope bodies, and thereby closes the envelopes. In one embodiment the elastically-resilient member is a brush.

Abstract: A document orientation mechanism is disclosed for reversing the orientation of individual documents delivered from stacks of multiple documents while maintaining a predetermined directional document stream. A predetermined directional stream of documents is fed laterally into the mechanism from an outside source. Inside the mechanism, the documents are removed in a first direction along a first portion of a moving belt, then transferred by a guide to a second portion of the moving belt which is moving in a direction opposite to the first direction, the outer face of the documents being thereby reversed. The documents are then propelled by a third portion of the moving belt out of the laterally disposed mechanism and back into the original predetermined directional document stream.

Abstract: An in-line rotary inserter device comprises an envelope feed station (30) and insert feeding modules (20,22,24,26), an inserting station (32), a sealing and stacking assembly (38,40,42), and various diverters (33,36,56). The envelope feed station (30) withdraws envelopes from a hopper-held envelope stack )66,94) and conveys them to the inserting station (32). Each insert feeding module comprises a hopper-held insert stack disposed above, along, and in line with an insert conveyor (34). The conveyor, along its track, carries inserts dispensed from the hopper-held insert stacks to the inserting station (32). Diverter stations for diversion of envelopes and inserts in various locations along their feed paths are provided for normal operational purposes and for rectification of sensed fault conditions. Subsequently to inserting, insert-filled envelopes are conveyed from the inserting station (32), are sealed, turned, stacked, and processed through operations that are customary in preparation of mailable items.

Abstract: An in-line inserter device comprises envelope and insert feeding assemblies, an envelope inserting station assembly, a sealing and stacking assembly, and various diverter stations. The envelope feeding assembly withdraws envelopes from a hopper-held envelope stack and conveys them to the inserting station. Each modular insert feeding assembly comprises a hopper-held insert stack disposed above, along, and in line with an insert conveyor. The conveyor, along its track, carries inserts dispensed from the hopper-held insert stacks to the inserting station. Diverter stations are disposed ahead of the envelope inserting station for diversion of envelopes and inserts and ahead of the inserted envelope stacking assembly to divert inserted envelopes, for normal operational purposes and for rectification of sensed faults by rejection and extraction of processed faulty items.

Abstract: A sheet separator device for side-by-side parallel sheet articles being handled and conveyed in sheet handling machines comprises first and second endless belt arrangements for conveying sheet articles in nips between belts, wherein first and second belt arrangements are divergently disposed in relationship to one another so that sheet articles entering respectively thereinto in a common plane in side-by-side parallel relationship are conveyed thereby along respective divergent paths. Sheet articles exiting from divergent first and second endless belt arrangements, respectively, are farther conveyed in a common plane along side-by-side parallel paths which are separated by a larger distance than the original distance between sheet articles entering the first and second endless belt arrangements.

Abstract: The direction of conveyance of paper sheet is changed through an angle of 90.degree. between processing and/or handling stations. Troublefree operation is ensured and an adjustment in adaptation to different paper sizes is permitted by the provision of a guide ruler 18 which is provided with pressure-applying balls 8 which cooperate with inclined driven conveyor rollers 15. The guide ruler 18 is fixed to a receiving deck 16 and comprises a continuous guiding flange 21 which depends below the level of the apices of the rollers 15. The position of the discharge end of a feeding conveyor 14 is adjustable toward and away from the guide ruler 18 .

Abstract: An insert track (30) of an insertion machine comprises a continuous elastomer belt (32) which travels a horizontal plate 9101) and proximate a plurality of insert station hoppers (52H-57H). The plate (101) has an upper surface (103) formed from an ultra high molecular weight (UHMW) polyethylene. The plate (101) is sandwiched in a friction fit between the insertion machine frame (100) and a track front edge guide (105). The plate carries a track rear edge guide (104). In its friction fit the plate (101) is slidable for selectively changing the width of the track from the track front edge guide (105) to the track rear edge guide (104). The track front edge guide (105) has a bridge member (112) connected thereto proximate each insert station (52-57). Each bridge member (112) extends above and across the width of the belt (32). Each bridge member (112) has a drag strip (113) suspendedly connected thereto proximate the midpoint of the belt (32).

Abstract: A basket structure for supporting mail trays between varying elevations relative to a workplace supporting planar floor in cooperation with a mail sorting machine having a plurality of sorting bins disposed laterally in spaced relation along the horizontal axis of the sorting machine at a predetermined elevation. The basket structure is moveable between a storage position at a first lower elevation and an access position at a second higher elevation horizontally adjacent to the predetermined elevation of the bins whereby the mail in the bins can be readily moved by an operator between at least one of the bins to an adjacent at least one of the mail trays that is substantially horizontally aligned with the at least one bin.

Abstract: A speed optimization circuit (140) is employed by an insertion machine to result in a greater actual throughput of successfully enveloped sets of documents. The speed optimization circuit (140) includes a microcontroller (142) which determines whether the machine cycling speed should be changed and which generates a signal for application to a speed adjustment servomechanism (136) for automatically changing the machine cycling speed in accordance with the determination.

Abstract: A writing system is usable in apparatus in which mirrors in a "V" configuration, split mirrors, a combining mirror and a camera mirror project images of opposite sides of a document in an imaging region to a microfilm in side-by-side relation. The writing system includes mirrors which project alpha or numeric character images from an LED display to the combining mirror to be projected to an otherwise unused portion of the microfilm. A compact folded path is provided having the same focal distance as that provided by the document image projecting mirrors.

Abstract: This invention relates in general to the handling of mail and, in particular, to an improved document transporter for use in a forwarding address system for mail sorting machines.

Abstract: Apparatus for stacking a plurality of documents on one edge thereof in vertically disposed position which comprises a movable stacker carriage adapted for movement between a forward and a rear position. An upper stacking screw worm rotatable about a horizontal axis is rigidly attached to the movable stacker carriage and functions to move documents laterally away from the carriage and into stacked relationship. At least one lower stacking screw worm and preferably two lower stacking screw worms rotatable about horizontal axes are rigidly attached to the movable stacker carriage and function to move documents laterally away from the carriage and into stacked relationship. The upper and lower stacking screw worms are rotatable. The stacking apparatus is adapted for use with a device for delivering single documents thereto and the stacking apparatus can be used with a movable transport element such as a conveyor for transporting stacked documents.

Abstract: A document feeder includes a feed tray which is pivotal about a horizontal axis between an elevated automatic position in which it can be locked and in which the uppermost document of a stack of documents thereon is engaged with an endless belt skimmer to be fed from the stack, and a lowered manual position away from the skimmer for manual feed of a single document. A reverse feed roller is movable with the feed tray and is operative in the automatic position to inhibit feed of documents other than the uppermost document of a stack.

Abstract: In a document insertion machine, third-party advertising documents are fed from downstream insert stations (36, 37, 38, 39). The third party insert stations include an optional insert station (39) from which documents are to be fed only if the additional weight occasioned by the feeding does not cause an increase in the postage for a customer's stuffed envelope. The other third party insert stations (36, 37, 38) are chargeback stations which feed documents regardless of the impact of feeding upon the weight of a customer's stuffed envelope. The insertion machine apportions, among the chargeback stations (36, 37, 38), any increase in postage cost which occurs when the feeding of documents from the chargeback stations causes a customer's stuffed envelope to be classified in a more expensive postage category.

Abstract: An insertion machine includes an insertion station (44) whereat groups of items are stuffed into an envelope held open at an envelope opening station (49). The insertion station comprises an cam (212)-driven carriage (202) which linearly reciprocates in a direction (480) toward and away from the envelope opening station (49). The carriage (202) carries a plurality of selectively mounted, selectively rotatable pusher fingers (204). The pusher fingers (204) have a profile suitable for shoving items along a partially inclined insertion plate surface 403 and into an opened envelope. The pusher fingers (204) are selectively rotatable to an operative orientation (720) and to an inoperative orientation (722) under the supervision of a controller (205). Jam detectors (550, 552) are provided proximate reciprocating entry fingers (500, 502) which move when a jam occurs in the inserting process. Should a jam occur, the pusher fingers (204) are controlled to rotate to their inoperative orientation (722).

Abstract: An envelope processing system (20) includes an input transport section (22); a processing/transport section (24); and a discharge transport section (28). Envelopes are fed on-edge from the input transport section to the processing/transport section (24) by a feeder section (40) comprising a feeder (72) and a feed assist device (80). When a signal controller (190) monitoring the feeder (72) detects a significant delay between the feeding of envelopes, the feeder (72) is enabled to acquire greater contact with the next envelope by displacing the feed assist device (80) out of its normally biased co-planar position with a feed belt (130) of the feeder (72), resulting in a greater force vector on the next envelope in the direction toward a singulation region (73). A stacker section (38) comprising the discharge conveyance section (28) includes introductory conveying means (302), stacker conveying means (304), and a discharge magazine (300).