Abstract: In accordance with one embodiment of the present disclosure, a method for manufacturing a honeycomb core sandwich panel includes placing a thermoset facesheet in contact with a thermoplastic honeycomb core without using a separate adhesive and attaching the thermoset facesheet to the thermoplastic honeycomb core by using a curing profile comprising a temperature that is lower than a gel point temperature of the thermoset facesheet and higher than a softening point temperature of the thermoplastic honeycomb core.

Abstract: A fuel tank includes an outer wall and a compliant layer disposed within a space at least partially defined by the outer wall. An aircraft includes a fuel cell and a fuel tank having an outer wall and a compliant layer disposed within a space at least partially defined by the outer wall. A method of operating a fuel tank includes providing an external wall and disposing a compliant layer of material within a space of the fuel tank that is at least partially defined by the external wall.

Abstract: A method of producing an article of manufacture includes printing a break-wire conductive-material pattern via an additive-manufacturing process and applying the break-wire conductive-material pattern to a surface of a component. A shape of the break-wire conductive-material pattern fits the surface of the component.

Abstract: A bearing raceway for a shaft includes a tubular sleeve comprising a raceway section and a clamp section, the raceway section having a hardened outer surface and a first, axially linear, inner surface, and the clamp section having first threads and a second, axially non-linear, inner surface, where the first threads are configured to mate with second threads on a nut to clamp the tubular sleeve to the shaft.

Abstract: An apparatus for introducing a test load to a rotor blade test specimen for fatigue testing includes a body extending along a longitudinal axis in a first direction from a first end to a second end, and the body having an internal cavity with an opening at the second end configured to dispose a tip portion of the rotor blade test specimen.

Abstract: A system includes a chip detector that includes a magnet, the chip detector operable to collect a plurality of chips in a lubricant flow. The system also includes a radiation sensor associated with the magnet and operable to detect radiation emitted by at least some of the plurality of chips collected by the magnet.

Abstract: A vehicle includes a first rotor system having a rotor blade having an axis of rotation, a rotatable inboard drive component, and a rotatable outboard drive component. The first rotor system further includes a flexible closed loop component associated with each of the inboard drive component and the outboard drive component. Movement of the closed loop component can selectively cause at least one of rotation of the rotor blade about the axis of rotation and movement of the axis of rotation.

Abstract: A battery system is described with methods and systems for thermally isolating a battery module experiencing thermal runaway. In one embodiment, a thermal actuator can cut a busbar coupling neighboring battery modules together, thereby preventing or slowing the spread of thermal runaway. In other embodiments, a fusible material can joint portions of a busbar. High temperatures can cause the fusible material to melt off of the busbar portions and thereby break the thermal or electrical conductivity between busbar portions and neighboring modules.

Abstract: A folding step system includes a housing forming an interior space and a step comprising a step surface. The step is movable between a stowed configuration in which substantially all of the step surface is disposed within the interior space and a deployed configuration in which at least a portion of the step surface is disposed outside of the interior space and at least a portion of the step surface is disposed within the interior space.

Abstract: An aircraft includes a fuselage having a former therein and a work platform system. The work platform system includes a platform that is moveable between a stowed configuration and a deployed configuration. The work platform system also has a hinge pin received by the platform. A platform stop is carried by the former and configured to inhibit rotation of the platform about the hinge pin when the platform is in the deployed configuration. The hinge pin is carried by the former.

Abstract: A laminated elastomeric journal bearing has an outer sleeve having an inner surface, at least a portion of each end of the inner surface being a concave surface of revolution, and an inner sleeve having an outer surface, at least a portion of each end of the outer surface being a convex surface of revolution. Alternating layers of elastomer and metal are located between the sleeves, with adjacent surfaces of the layers and the sleeves being adhered to each other.

Abstract: A rotor-hub-flap anisotropic-sensor system includes a rotor hub, a plurality of anisotropic-sensor arrangements interoperably coupled to the rotor hub and operable to measure flapping of the rotor hub, a plurality of rotor blades connected to the rotor hub, and at least one flight control computer interoperably coupled to the plurality of anisotropic-sensor arrangements.

Abstract: Systems and methods are described for applying a self-heating structural adhesive to components of aircraft or other structures. A conductive scrim can be placed in between layers of adhesive for use in joining two components together. Leads can be provided to apply an electrical current to the scrim, which can raise the temperature of the system and cure the adhesives, creating a strong bond with a conductive layer there between.

Abstract: A system includes a driver monitor system configured to receive information about driver operation, a relationship table comprising information about an expected relationship between driver operation and a preload force, and a driver controller configured to control a driver in response to the information about driver operation and according to the relationship table. A method of managing a preload force includes providing a first component, providing a second component for compression against the first component, operating a driver to move the first component into contact with the second component, monitoring an operation of the driver, and determining an expected preload force in response to the operation of the driver.

Abstract: An adjustable length crank arm includes a first component having a longitudinal length, a second component coupled to the first component, the second component having a longitudinal length. A total length of the crank arm can be adjusted by changing an amount of longitudinal overlap that exists between the first component and the second component. The adjustable length crank arm can include a first wedge and a second wedge and at least a portion of each of the first wedge and the second wedge is longitudinally captured between the first component and the second component.

Abstract: A wing apparatus and aircraft are described providing greater maneuverability and efficiency for vertical takeoff and landing vehicles. Use of a fowler flap is shown in combination with a sliding panel. The sliding panel can nest within a wing similar to a fowler flap. During vertical maneuvers the sliding panel can be moved forward and on top of the wing. This can alleviate download during vertical maneuvers while minimizing drag as forward flight begins.

Abstract: A self-retaining wear-pad leveler has a first plate having arms on opposing sides and forming an aperture through the first plate. A rear section is coupled to a rear portion of the first plate and has tabs extending from opposing sides of the rear section. The arms are configured for being retained about a ball of a spherical bearing assembly, and the tabs are configured to cause rotation of the leveler about the bearing when engaged by a component coupled to and rotating about the bearing.

Abstract: A teeter flap lock for an aircraft may include at least one pair of diametrically positioned teeter flap lock plates extending from a rotor teetering hinge, spaced apart from a rotor mast of the aircraft. A teeter flap lock block is positioned about the rotor mast and is configured to fit between the teeter flap lock plates and the rotor mast. The teeter flap lock block fits between and contacts the teeter flap lock plates in an engaged position, and is movable between the engaged position and a disengaged position relative to the teeter flap lock plates. The teeter flap lock enables flapping of rotors coupled to the rotor mast via the teetering hinge when the teeter flap lock block is in the disengaged position and disables flapping of the rotors when the teeter flap lock block is in the engaged position.

Abstract: An aircraft, such as a rotorcraft, may have (an) area(s) designated to house (a) fuel cell(s) and (an) aircraft structure(s) that may translate, during a drop impact of the aircraft, into the area(s) designated to house the fuel cell(s). (A) shaped fuel cell(s) may be provided and deployed therein, in accordance with the present systems and methods. Each respective shaped fuel cell may define (a) respective through-void(s) defined through the respective shaped fuel cell, and/or (an) respective edge cavit(y)(ies) defined along an edge of the shaped fuel cell, wherein the respective through-void(s) and/or the respective edge cavit(y)(ies) correspond to the respective aircraft structure(s) that may translate, during the drop impact of the aircraft, into the area(s) of the aircraft designated to house the respective fuel cell(s) to receive and accommodate the respective structure(s) during the drop impact.

Abstract: An aircraft is described with both VTOL (vertical takeoff and landing) capabilities and convention airplane capabilities. A preferred embodiment comprises a fuselage and fixed wing, with one boom on either side of the fuselage. Each boom comprises a tilt rotor on a fore end and a fixed rotor on the aft end. Both rotors can be directed vertically for VTOL capability. During cruise the tilt rotors can be directed forward for thrust and the fixed rotors can be stopped and directed along the boom axis, minimizing drag. The described embodiments have advantages in weight savings and maneuverability compared to other VTOL aircraft.