Abstract: Apparatus for determining levels of immiscible fluids in a vessel that includes a transmission line sensor that extends vertically within the vessel for contact with fluids within the vessel. A generator is coupled to the sensor for transmitting along the sensor a first electrical signal that continuously sweeps a predetermined frequency range. A voltage detector is coupled to the sensor for providing a second electrical signal that varies as a function of the amplitude of electrical energy reflected at the sensor from the various electrical impedance discontinuities along the sensor, including particularly interfaces between and within immiscible fluids surrounding the sensor. The frequency spectral characteristics of the second electrical signal are analyzed to determine the spatial distribution of electrical impedance along the sensor, from which the levels of immiscible fluids within the vessel are determined.

Abstract: Apparatus for measuring concentration of solid particles in a fluid stream that includes a probe for disposition in the fluid stream to provide an electrical probe signal as a triboelectric function of concentration of solid particles in the fluid stream. A first circuit is coupled to the probe for providing a first electrical signal as a proportional function of the probe signal. A second circuit is coupled to the probe for providing a second electrical signal as a function of rate of change of the probe signal. Differential amplifiers received the first and second signals, and provide a third signal as a function of a difference therebetween. An apparatus output signal is provided when such difference exceeds a preselected threshold.

Abstract: Apparatus for indicating material level that includes a pair of ultrasonic transducers on opposed sides of a space for receiving the material at the level to be detected. A swept frequency oscillator is coupled to one of the transducers so that the transducer radiates into the material space ultrasonic energy that continuously sweeps back and forth between a low frequency range at which such energy is transmitted to the other transducer by resonance of the entire apparatus and independent of presence of material in the material space, and a higher frequency range at which such energy is transmitted to the other transducer only when material is present in the space between the transducers. Detection circuitry indicates presence of material between the transducers upon receipt of the higher frequency energy, and failure of the apparatus upon failure to receive the lower frequency energy.

Abstract: Apparatus for indicating level of material in a vessel that includes a probe for placement in the vessel at a position corresponding to a desired height at which material level is to be detected. Electronic circuitry is coupled to the probe, and is responsive to operating characteristics of the probe for sensing a change of such operating characteristics between a first operating characteristic at which material is spaced from the probe, and a second operating characteristic when material is adjacent to the probe. The electronic circuitry is contained within a closed housing mounted on the probe, and is connected to a source of electrical power positioned remotely of the vessel. A pair of status lamps are positioned on the housing, and are coupled to the electronic circuitry for respectively indicating application of electrical power to the circuitry and detection of one or the other of the operating characteristics at the probe.

Abstract: Apparatus for indicating the level of flowable material in a storage bin that includes a motor mounted within a protective enclosure and coupled by a shaft and clutch arrangement to a paddle disposed within the bin to engage material therewithin. When the material reaches the level of the paddle, drag on the paddle causes the motor to rotate within the enclosure against the force of an adjustable spring to activate switches disposed within the enclosure for indicating material level. The switches also remove power from the motor and apply power to an electrical resistance heater to warm the enclosure and help prevent condensation at low external ambient temperature. The paddle is constructed to enhance drag when used in conjunction with low-density materials.

Abstract: A system for sensing the presence of or level of material within a vessel that includes a light transmitting probe extending into the vessel through a wall of the vessel from externally thereof. The probe has a lens with a closed end within the vessel for contact with the material sought to be detected, and a light source/sensor unit positioned externally of the vessel. The light source/sensor unit directs light energy through the lens of the probe to the closed end of the lens, which is within the vessel. The source/sensor unit detects the presence of material in contact with the closed end of the lens as a function of light energy reflected back to the source/sensor unit. The light source/sensor unit is removably mounted on the lens so that the source/sensor unit may be removed from the lens for service without removing the lens itself from the vessel wall.

Abstract: A system for indicating level of material that includes first and second probes disposed for operative coupling with material whose level is to be sensed. First and second electrical input circuits are respectively coupled to the probes and provide first and second signals. First and second electrical output circuits provide respective indications of material level by operating relay switches. A latch circuit has inputs that receive the respective first and second signals, and an output that changes state only when both first and second signals change state. The output circuits are selectively connected by jumpers either to the associated input circuit or to the latch output.

Abstract: A system for monitoring level of material in a vessel that includes a transducer for transmitting an ultrasonic signal toward and receiving an echo signal from a surface of the material, and a power switch coupled to the transducer for energizing the transducer to transmit the ultrasonic signal. A microprocessor-based controller has an output coupled to the power switch for controlling operation thereof. The output of the microprocessor provides a pulsed periodic signal to the power switch at controllably variable frequency, duty cycle and/or total burst duration to operate the transducer at an ultrasonic frequency that corresponds to the periodic signal frequency, duty cycle and burst duration. The echo signals are compared to successive thresholds between the transmission bursts, and echo signal data is sampled and stored in the microprocessor over a measurement cycle that includes multiple transmission bursts.

Abstract: A system for measuring level of liquid material in a containment vessel that includes a hollow conduit composed of a first conduit section having an upper end coupled to a pressure sensor and a lower end disposed within the vessel. A second conduit section is coupled to the lower end of the first conduit section and extends downwardly therefrom at least to a minimum material measurement level within the vessel. The second conduit section has a vertical height coordinated with the maximum desired material measurement level within the vessel such that pressure of air captured within the first conduit section at such maximum material level prevents entry of the liquid material into the first conduit section. The cross sectional area of air flow within the second conduit section is at least ten times, and preferably at least sixteen times, greater than the cross sectional area to air flow within the first conduit section.

Abstract: A photo-optical coupler is connected to a shaft to provide a series of electronic pulses at a frequency corresponding to rotational velocity of the shaft. Apparatus electronics is responsive to frequency of such pulses for indicating a low speed alarm condition when such frequency is below a preselected threshold. The apparatus electronics includes a digital counter that is set to a first preselected count upon occurrence of each of the shaft rotation pulses, and which is thereafter decremented between the shaft rotation pulses. A low speed alarm condition is indicated if the counter reaches a count of zero prior to a succeeding shaft rotation pulse. In the preferred embodiment, the counter is decremented by an oscillator having a clock frequency coordinated with the first preselected count so as to activate the alarm when rotational velocity of the shaft decreases to a predetermined threshold percentage of a nominal rotational velocity of the shaft.

Abstract: A system for indicating level of material in a vessel as a function of material capacitance includes a capacitance probe adapted to be positioned so as to be responsive to variations in capacitance as a function of material level in the vessel. Detection circuitry is responsive to capacitance at the probe and to a reference signal for indicating material level, and includes facility for selectively adjusting sensitivity of the detection circuitry to material capacitance so as to adapt the system for materials of differing capacitance characteristics. Calibration circuitry for establishing the reference signal includes facility for varying operating characteristics of the detection circuitry during a calibration mode of operation independent of material level so as to calibrate the detection circuitry to capacitance at the probe.

Abstract: A system for indicating the level of material in a vessel as a function of material capacitance comprising a resonant circuit including a capacitance probe adapted to be disposed in a vessel so as to be responsive to variations in capacitance as a function of material level. An oscillator has an output coupled to the resonant circuit and to a phase detector for detecting variations in phase angle as a funciton of probe capacitance. Level detection circuitry is responsive to an output of the phase detector and to a reference signal indicative of a level of material for indicating material level as a function of a difference between capacitance at the probe and the reference signal. In the preferred embodiments of the invention disclosed, an automatic calibration circuit adjusts the resonance characteristics of the parallel resonant circuit in a predetermined or preprogrammed manner during a calibration operation to a point indicative of the predetermined reference material level.

Abstract: A method and apparatus for sampling and optically measuring a selected characteristic of flowing granular material in which an optical window located at one end of a hollow sight tube is disposed in the material stream at an angle with respect thereto. A dam is carried by the sight tube downstream of the window to retard material flow and cause material to collect on the window surface. The selected material characteristic may then be measured as a function of an optical characteristic of the material as viewed through the sight tube and window. An air nozzle is disposed adjacent the window to remove the collected material sample at the end of a measurement sequence.

Abstract: An ultrasonic transducer and a method for manufacture thereof in which a piezoelectric crystal is bonded to a flat diaphragm with the neutral bending axis of the crystal/diaphragm combination being within the bonding agent. The diaphragm is then pressed into the open end of a hollow shell. The resonant frequency of the shell, diaphragm and crystal combination is determined by the extent to which the diaphragm is pressed into the shell and, in the preferred example disclosed, is set at about 19.8 KHz. The shell cavity is then filled with a mixture of RTV and a nonconductive particulate material at a weight ratio between 5/1 and 20/1. This mixture lowers the Q of the transducer while also raising its resonant frequency to the desired 20 KHz.

Abstract: A method and apparatus for sampling and optically measuring a selected characteristic of flowing particulate material in which a shelf plate projects transversely into the material stream to collect and hold stationary thereon a quantity of material in the form of pile having an inclined surface exposed at an angle of repose with respect to the plate and over which additional material may flow. After a selected number of optical readings of material flowing over the angled surface, the shelf plate is momentarily partially withdrawn from the material stream such that previously-collected material spills therefrom, and then the plate is returned to the material stream so that fresh material is collected adjacent the material surface.

Abstract: Apparatus for indicating the level of flowable material in a storage bin comprising a motor rotatably suspended by a spring within a protective enclosure and a drive shaft coupled by a ball-and-detent clutch to a paddle disposed within the bin to engage material therein. When the material reaches the level of the paddle, the drag on the paddle causes the motor to rotate eccentrically within the enclosure and thereby to activate switches disposed within the enclosure radially of the motor housing. A spring returns the motor to the switch-deactivated position when the material level decreases and the consequent drag is removed from the paddle.

Abstract: In an ultrasonic antenna assembly specifically adapted for use in a material level control system and of the type which includes a parabolic reflector and an ultrasonic energy source mounted at the parabolic focus and directed to radiate energy toward the reflector surface from the direction of the parabolic axis, the improvement comprising a sonic absorber of low-density fiberglass disposed at the reflector surface opposite the energy source to absorb energy directed onto said surface from said source, such that multiple reflections between the energy source and the reflector surface are inhibited.In a modified embodiment the parabolic reflector and energy source are adapted to be mounted in the upper portion of a storage tank such that the parabolic axis is substantially horizontal, and a plane reflector is disposed adjacent the parabolic reflector at an angle of forty-five degrees with respect to the parabolic axis.

Abstract: Apparatus for measuring a preselected characteristic, such as moisture, of viscous and/or absorption fluids in which an open hollow tube of optically reflective material is disposed within a fluid conduit closely adjacent an optical window to define a test material flow path between the window and reflector. A measurement beam incident upon the reflector tube from externally of the conduit through the window and test material is reflected thereby back through the material and window to detection apparatus. In alternative embodiments, the reflector tube is fixedly mounted coaxially with the conduit to define a fixed window/reflector separation, or is rotatably mounted eccentrically of the conduit axis for adjustment of the window/reflector separation.

Abstract: Apparatus for measuring a preselected characteristic, such as moisture, of viscous and/or absorption fluids in which an open hollow tube of optically reflective material is disposed within a fluid conduit closely adjacent an optical window to define a test material flow path between the window and reflector. A measurement beam incident upon the reflector tube from externally of the conduit through the window and test material is reflected thereby back through the material and window to detection apparatus. In alternative embodiments, the reflector tube is fixedly mounted coaxially with the conduit to define a fixed window/reflector separation, or is rotatably mounted eccentrically of the conduit axis for adjustment of the window/reflector separation.

Abstract: Apparatus for indicating the level of flowable material in a storage bin comprising a motor rotatably suspended within a protective enclosure and having a driveshaft directly coupled to a paddle disposed within the bin to engage material therein. A nipple extending from the enclosure is threadably received within a gland carried by a bin wall with the paddle extending into the bin space. The paddle comprises a hollow tube curved at a fixed radius over an arc of substantially ninety degees, and then flattened or pinched at one end thereof over an arc of about fifty degrees to form a closed bill which may be inserted through the mounting gland.