Abstract: A scroll compressor having a first compressor body with a first base, a first rib that projects from the first base, and a discharge port. A second compressor body has a second base and a second rib projecting from the second base. The first and second ribs are mutually received in each other to define at least one compression chamber between an intake and discharge port. The relative movement between the first and second compressor bodies is adapted to compress fluid from the intake to the discharge port. The scroll compressor further includes a tip seal projecting axially from the second rib. The tip seal is adapted to engage the first base to seal the compression chamber. The discharge port includes an inward-facing radius, which enables the length of the tip seal in the vicinity of the discharge port to be greater than it would be without the inward-facing radius.

Abstract: A scroll compressor and assembly includes a suction duct to direct refrigerant from the housing inlet to a location upstream of a motor. Additionally, the suction duct includes drain ports that act to drain oil received in the suction duct into the oil sump. This can be used for filling and charging the oil sump with oil initially by using the common refrigerant inlet port through the housing and also acts to collect coalesced oil from oil mist generated by operation of the scroll compressor in a refrigeration system and likewise drain the lubricant oil into the lubricant sump.

Abstract: A bearing material composition that lines a support includes a combination of a thermoplastic conforming material and abrasive particles which provide a combined effect for remedying the effects due to edge loading that may be caused by misalignment between the bearing and a shaft to which a portion is rotatably mounted. The conforming material may be PTFE such that it does not have a memory and is subject to cold flow and creep. As a result, misalignment problems and edge loading are remedied by the combination of abrasive removal of metal material from the drive shaft at the location of edge loading and creep of the conforming material at the location of edge loading which may provide an overall greater bearing interface surface.

Abstract: A suction screen member is provided that bridges the inlet port and entrance port between a compressor housing and a suction duct in a scroll compressor. The suction screen member also serves to screen fluid entering the scroll compressor to prevent particulates from entering the scroll compressor. The suction screen member may be formed from only two components, including a sheet metal body that has a folded over section to provide a mounting segment that mounts into the inlet fitting for the outer housing and a tubular extension. Crimping of the folded over segment can secure the screen thereto. Other embodiments may have employ welding for screen attachment.

Abstract: A scroll compressor build assembly is provided. An outer housing includes multiple shell sections that interfit to provide internal steps that provide seating surfaces. One or both bearing members can use the internal seats. The outer housing may comprise three shells that telescopically interfit and that can be welded with circumferential welds.

Abstract: A scroll compressor assembly includes a mounting base with a pair of support ribs formed into the mounting base, for structurally strengthening the support provided by the mounting base. The mounting base may either support the scroll compressor housing as a separate component part or may integrally form part of the scroll compressor housing. The mounting base has at least two tracks for rail mounting of the scroll compressor assembly and typically includes holes for fasteners and/or grommets.

Abstract: A scroll compressor and assembly includes a suction duct to direct refrigerant from the housing inlet to a location upstream of a motor. Additionally, the suction duct includes drain ports that act to drain oil received in the suction duct into the oil sump. This can be used for filling and charging the oil sump with oil initially by using the common refrigerant inlet port through the housing and also acts to collect coalesced oil from oil mist generated by operation of the scroll compressor in a refrigeration system and likewise drain the lubricant oil into the lubricant sump.

Abstract: A scroll compressor includes scroll compressor bodies with axial tip seals projecting from the respective scroll ribs of fixed and movable scroll compressor bodies. An extended thrust region is provided in surrounding relation to an inner axial tip sealing region to provide for carrying thrust loads in the event that the scroll compressor bodies are forced axially together. Part of the thrust region may carry a tip seal, while another part may be free of a tip seal. This provides for at least a nominal reverse operation capability.

Abstract: A scroll compressor includes a baffle member in a high pressure region of the housing where compressed fluid is stored. The baffle serves to carry and transfer pressure loads away from the central region to an outer periphery region where such loads can be transferred to the outer housing. Deflection, stress and wear on the scroll compressor bodies may be reduced.

Abstract: A scroll compressor includes a movable scroll compressor body and a fixed scroll compressor body that are arranged for relative orbital movement relative to one another to facilitate compression of refrigerant. To guide the orbital movement, a Oldham key coupling is provided that may include four keys spaced in separate quadrants for guiding movement of the scroll compressor body along a linear translational path along a lateral axis. Additionally, running clearances may be unequally and non-symmetrically arranged so as to prevent unwanted rotation of one of the scroll compressor bodies and thereby prevent unwanted edge loading.

Abstract: A scroll compressor having a first compressor body with a first base, a first rib that projects from the first base, and a discharge port. A second compressor body has a second base and a second rib projecting from the second base. The first and second ribs are mutually received in each other to define at least one compression chamber between an intake and discharge port. The relative movement between the first and second compressor bodies is adapted to compress fluid from the intake to the discharge port. The scroll compressor further includes a tip seal projecting axially from the second rib. The tip seal is adapted to engage the first base to seal the compression chamber. The discharge port includes an inward-facing radius, which enables the length of the tip seal in the vicinity of the discharge port to be greater than it would be without the inward-facing radius.

Abstract: A check valve is provided which may be integrated into a scroll compressor that prevents static cohesion sticking forces between a valve disc member and a retainer member of the check valve housing. Such static cohesion sticking forces may be particularly generated due to oil mist generation in such scroll compressors which create a thin lubricant film between the valve disc and the stop plate of the check valve housing, creating suction type static cohesion when dislodgment of the valve disc away from the stop plate is attempted. A relief region is created between the retainer and the valve disc creating a minimal contact surface area that greatly reduces and/or eliminates such static cohesion sticking forces. For example, the valve disc may be dished to have a concave surface that faces the retainer element provided by the stop plate.

Abstract: A bearing material composition that lines a support includes a combination of a thermoplastic conforming material and abrasive particles which provide a combined effect for remedying the effects due to edge loading that may be caused by misalignment between the bearing and a shaft to which a portion is rotatably mounted. The conforming material may be PTFE such that it does not have a memory and is subject to cold flow and creep. As a result, misalignment problems and edge loading are remedied by the combination of abrasive removal of metal material from the drive shaft at the location of edge loading and creep of the conforming material at the location of edge loading which may provide an overall greater bearing interface surface.

Abstract: A scroll compressor and assembly includes a suction duct to direct refrigerant from the housing inlet to a location upstream of a motor. Additionally, the suction duct includes drain ports that act to drain oil received in the suction duct into the oil sump. This can be used for filling and charging the oil sump with oil initially by using the common refrigerant inlet port through the housing and also acts to collect coalesced oil from oil mist generated by operation of the scroll compressor in a refrigeration system and likewise drain the lubricant oil into the lubricant sump.

Abstract: A suction screen member is provided that bridges the inlet port and entrance port between a compressor housing and a suction duct in a scroll compressor. The suction screen member also serves to screen fluid entering the scroll compressor to prevent particulates from entering the scroll compressor. The suction screen member may be formed from only two components, including a sheet metal body that has a folded over section to provide a mounting segment that mounts into the inlet fitting for the outer housing and a tubular extension. Crimping of the folded over segment can secure the screen thereto. Other embodiments may have employ welding for screen attachment.

Abstract: A scroll compressor assembly includes a mounting base with a pair of support ribs formed into the mounting base, for structurally strengthening the support provided by the mounting base. The mounting base may either support the scroll compressor housing as a separate component part or may integrally form part of the scroll compressor housing. The mounting base has at least two tracks for rail mounting of the scroll compressor assembly and typically includes holes for fasteners and/or grommets.

Abstract: A scroll compressor includes an oil separation region generally formed between the motor housing and upper bearing member. A long labyrinth channel is provided with the suction refrigerant gas flow path being redirected to facilitate coalescing of oil mist droplets out of the gas stream. An integral deflector plate can be provided on the upper bearing member to interrupt flow and facilitate coalescing of oil. Additionally, offset arrangements between motor housing outlet ports and through ports through the bearing member are provided to facilitate redirection of the refrigerant flow that can further achieve oil separation.

Abstract: A scroll compressor includes a movable scroll compressor body and a fixed scroll compressor body that are arranged for relative orbital movement relative to one another to facilitate compression of refrigerant. To guide the orbital movement, a Oldham key coupling is provided that may include four keys spaced in separate quadrants for guiding movement of the scroll compressor body along a linear translational path along a lateral axis. Additionally, running clearances may be unequally and non-symmetrically arranged so as to prevent unwanted rotation of one of the scroll compressor bodies and thereby prevent unwanted edge loading.

Abstract: A scroll compressor includes scroll compressor bodies with axial tip seals projecting from the respective scroll ribs of fixed and movable scroll compressor bodies. An extended thrust region is provided in surrounding relation to an inner axial tip sealing region to provide for carrying thrust loads in the event that the scroll compressor bodies are forced axially together. Part of the thrust region may carry a tip seal, while another part may be free of a tip seal. This provides for at least a nominal reverse operation capability.

Abstract: A scroll compressor includes a feature for location of a housing shell section off of one of the scroll compressor bodies. According to this aspect, a scroll compressor comprises a housing including a shell section; scroll compressor bodies having respective bases and respective scroll ribs that project from the respective bases and which mutually engage about an axis for compressing fluid; and a drive unit operative to facilitate relative movement between the scroll compressor bodies. The shell section is located axially relative to a remainder of the housing off of one of the scroll compressor bodies.