Patents Assigned to BKI Holding Corporation
  • Patent number: 6702118
    Abstract: A package of strip material includes a plurality of stacks of the strip side by side where each strip forms a stacked fan folded supply of the strip which is spliced to or arranged so that it can be subsequently spliced to a next adjacent strip for supply of a continuous strip from the package. The side by side stacks are simultaneously built up from the bottom by moving a carriage back and forth below a stationary bottom surface of the stacks with the strips supplied side by side through a slot in the carriage. The stacks are supported side by side as they are built up by rigid side walls of a chute or rectangular container into which the package is to be packaged for transportation. Splice tail portions extend from the strips and are supported or arranged so that they are ready for splicing when the package is completed before transportation. Transfer of the completed stacks is effected simultaneously by a slip sheet arrangement or by moving one of the belts of the carriage as an ejection belt.
    Type: Grant
    Filed: November 1, 2001
    Date of Patent: March 9, 2004
    Assignee: BKI Holding Corporation
    Inventors: Lawrence J. O'Connor, Darrell Van Mol
  • Publication number: 20040020114
    Abstract: This invention is a bonded support for viable seeds comprising:
    Type: Application
    Filed: November 20, 2002
    Publication date: February 5, 2004
    Applicant: BKI HOLDING CORPORATION
    Inventors: Brian E. Boehmer, Jeffrey S. Hurley
  • Patent number: 6686464
    Abstract: The present inventors have discovered that the solution rheology of cellulose ethers prepared from cellulose pulp is altered by mercerizing and recovering cellulose pulp before preparing the cellulose ethers. For example, the solution viscosity of carboxymethyl cellulose (CMC) produced from mercerized and recovered cellulose pulp is significantly greater than that produced from non-mercerized cellulose pulp. The present invention provides a method of preparing cellulose ethers comprising the steps of (a) obtaining mercerized and recovered cellulose pulp, and (b) converting the mercerized and recovered cellulose pulp into the cellulose ethers. The mercerized cellulose pulp is typically substantially free of cellulose III. Mercerized cellulose pulp prepared by this method has a greater percentage of crystalline cellulose II and a smaller crystalline area than that of non-mercerized cellulose pulp.
    Type: Grant
    Filed: November 1, 2000
    Date of Patent: February 3, 2004
    Assignee: BKI Holding Corporation
    Inventors: Roger Bruce Harding, Susan L. H. Crenshaw, Paul Eugene Gregory, Denise Hartnett Broughton
  • Patent number: 6679028
    Abstract: A method is provided for forming a package of a plurality of side-by-side stacks of continuous strips of material. Each strip is folded back and forth about first and second fold lines to form a stack of a plurality of folded overlying strip portions which are arranged side-by-side so that the side edges are aligned. The fold lines are transverse to the strip and arranged at opposite ends of the stack. A splice tail portion extending from a first strip end portion of each stack is spliced to a second strip end portion. The stacks are compressed such that their height is equal to that of the container and the splice tail portions remain loose and uncompressed.
    Type: Grant
    Filed: June 26, 2001
    Date of Patent: January 20, 2004
    Assignee: BKI Holding Corporation
    Inventors: Lawrence J. O'Connor, Darrell Van Mol
  • Patent number: 6649809
    Abstract: Disclosed are absorbent structures for use in disposable absorbent products for absorbing bodily fluids, wherein the absorbent structure includes a fluid storage layer including matrix fibers and a superabsorbent polymer for receiving fluids and a distribution strip positioned below said fluid storage layer. The distribution strip includes cellulosic fibers and has a basis weight of between 45 grams per square meter and 140 grams per square meter and a density of between 0.20 grams per cubic centimeter and 0.
    Type: Grant
    Filed: May 1, 2002
    Date of Patent: November 18, 2003
    Assignee: BKI Holding Corporation
    Inventors: Sonja Fields, Howard Leon Schoggen, Jeffery Todd Cook, Judson Fidler
  • Patent number: 6643993
    Abstract: A package of a strip of material has a plurality of parallel side by side stacks each containing a length of the strip which is folded back and forth such that each folded portion of the stack is folded relative to the next portion about a line transverse to the strip. Preferably, the side edges of the strip portions are aligned. The strip can be continuous through each stack and connected by a splice from the end of one stack to beginning of the next stack. To reduce the height of the stacks, the package is compressed and maintained in the compressed condition by, for example, an evacuated sealed bag. The strip of each stack is formed to have a varying width, for example to form diaper inserts when the strip is cut into individual strip elements. The length of each strip portion of the stack is arranged to equal a whole number of strip elements so that the cut lines can be arranged at the fold lines.
    Type: Grant
    Filed: December 20, 2001
    Date of Patent: November 11, 2003
    Assignee: BKI Holding Corporation
    Inventor: Lawrence J. O'Connor
  • Publication number: 20030190852
    Abstract: Disclosed is an absorbent structure having wet integrity higher than about 4.0 kN/gsm, softness higher than 8.0/J, pliability higher than about 70/N, and providing a substantially dry liquid-accepting surface after receiving a quantity of liquid. The structure includes an upper ply having an upper fluid receiving surface and a lower surface and including (i) a top stratum including synthetic matrix fibers bonded with a binder, the matrix fibers having length from about 2 to about 15 mm; (ii) a middle stratum in fluid communication with the top stratum, the middle stratum including natural fibers, superabsorbent particles and a binder; and (iii) a bottom stratum in fluid communication with the middle stratum, the bottom stratum including natural fibers and a binder.
    Type: Application
    Filed: May 12, 2003
    Publication date: October 9, 2003
    Applicant: BKI HOLDING CORPORATION
    Inventors: Jacek K. Dutkiewicz, Sanjay Wahal, Ryan K. Hood, John P. Erspamer, Brian E. Boehmer
  • Publication number: 20030157857
    Abstract: Disclosed are absorbent structures including fibers bound with a polyvalent cation-containing compound and superabsorbent polymer particles. The fibers exhibit an ion extraction factor of at least 5%. Also disclosed are multi-strata absorbent structures, such as disposable absorbent articles, including the treated fibers and SAP particles. Further disclosed are methods for preparing absorbent structures including the treated fibers; structures including fibers combined with a polyvalent cation-containing compound; and methods for treating or coating SAP particles with polyvalent cation-containing compounds.
    Type: Application
    Filed: February 7, 2003
    Publication date: August 21, 2003
    Applicant: BKI HOLDING CORPORATION
    Inventors: Jeffery T. Cook, Robert Irvin Bell, Sonja McNeil Fields, Bryon Jerry Lee Huff, Gerald Hunt Morton, Howard Leon Schoggen, David Jay Smith
  • Patent number: 6562742
    Abstract: Disclosed is an absorbent structure having wet integrity higher than about 4.0 kN/gsm, softness higher than 8.0/J, pliability higher than about 70/N, and providing a substantially dry liquid-accepting surface after receiving a quantity of liquid. The structure includes an upper ply having an upper fluid receiving surface and a lower surface and including (i) a top stratum including synthetic matrix fibers bonded with a binder, the matrix fibers having length from about 2 to about 15 mm; (ii) a middle stratum in fluid communication with the top stratum, the middle stratum including natural fibers, superabsorbent particles and a binder; and (iii) a bottom stratum in fluid communication with the middle stratum, the bottom stratum including natural fibers and a binder.
    Type: Grant
    Filed: December 30, 1999
    Date of Patent: May 13, 2003
    Assignee: BKI Holding Corporation
    Inventors: Jacek K. Dutkiewicz, Sanjay Wahal, Ryan K. Hood, John P. Erspamer, Brian E. Boehmer
  • Patent number: 6562743
    Abstract: Disclosed are absorbent structures including fibers bound with a polyvalent cation-containing compound and superabsorbent polymer particles. The fibers exhibit an ion extraction factor of at least 5%. Also disclosed are multi-strata absorbent structures, such as disposable absorbent articles, including the treated fibers and SAP particles. Further disclosed are methods for preparing absorbent structures including the treated fibers; structures including fibers combined with a polyvalent cation-containing compound; and methods for treating or coating SAP particles with polyvalent cation-containing compounds.
    Type: Grant
    Filed: December 21, 1999
    Date of Patent: May 13, 2003
    Assignee: BKI Holding Corporation
    Inventors: Jeffery T. Cook, Robert Irvin Bell, Sonja McNeil Fields, Byron Jerry Lee Huff, Gerald Hunt Morton, Howard Leon Schoggen, David Jay Smith
  • Patent number: 6559081
    Abstract: This invention relates to fibrous absorbent articles containing particles useful in the manufacture of disposable diapers, adult incontinence pads, sanitary napkins and the like, scrubbing pads, scouring pads and cleaning pads that contain a detergent or soap and the like, and pads that contain coffee, tea, and the like More particularly, the invention is directed to an absorbent articles having sealed lateral edges to contain loose fibers and particles within the structure. Additionally, this invention is related to airlaid methods to manufacture unitary absorbent products.
    Type: Grant
    Filed: May 25, 2000
    Date of Patent: May 6, 2003
    Assignee: BKI Holding Corporation
    Inventors: John P. Erspamer, Jeffrey S. Hurley, Brian E. Boehmer, Derrix Betts
  • Patent number: 6533898
    Abstract: The present invention relates to processes for softening cellulose pulp using chemical softening agents or debonders, which include compositions comprising lower alkyl acid esters or cyclic esters of polyhydroxy compounds, without adversely affecting the absorbency of the cellulose fiber products thereof, and products thereof. The process of the invention may also be used in combination with plasticizing agents for cellulose such as glycerol, mono- and di-saccharides, glycols, and oligomers thereof. The process of the invention provides cellulosic fiber which is easier to fluff (refiberize) and to subsequently densify airlaid pads formed from the resulting individualized fibers, without adversely affecting absorbency.
    Type: Grant
    Filed: December 14, 2001
    Date of Patent: March 18, 2003
    Assignee: BKI Holding Corporation
    Inventor: James R. Gross
  • Patent number: 6495734
    Abstract: An absorbent structure which includes a fluid storage layer comprising matrix fibers (e.g., cellulose fluff fibers) and superabsorbent polymers positioned above a distribution strip. The strip comprises cellulosic fibers (e.g., cotton linters, mercerized cellulose, fluff pulp, or chemically treated cellulose) having a basis weight of between 45 g/m2 and 140 g/m2, preferably between 75 g/m2 and 110 g/m2, and a density of between 0.20 g/cc and 0.60 g/cc, preferably between 0.25 g/cc and 0.55 g/cc. The absorbent structure may also comprise a fluid pervious top sheet and a fluid impervious back sheet. The structure may be used in diapers, feminine hygiene pads or adult incontinence pads.
    Type: Grant
    Filed: June 14, 2000
    Date of Patent: December 17, 2002
    Assignee: Bki Holding Corporation
    Inventors: Sonja Fields, Howard Leon Schoggen, Jeffery Todd Cook, Judson Fidler
  • Patent number: 6488809
    Abstract: This invention relates to the process of manufacture of resin treated mercerized cellulose fibers and fibrous products prepared therefrom and is directed particularly to a method of improving permeability and bulking properties and reducing water retention value (WRV) of a conventional high permeability bulk pulp. The invention also includes the improved cellulose fibers, cellulosic sheet materials containing said fibers, and products therefrom (such as automotive oil and air filters).
    Type: Grant
    Filed: August 9, 2000
    Date of Patent: December 3, 2002
    Assignee: BKI Holding Corporation
    Inventors: Arthur F. Phillips, Susan L. H. Crenshaw, Ellen A. Grimes, Whitten R. Bell
  • Patent number: 6479415
    Abstract: Disclosed is an absorbent structure including a liquid acquisition layer and a fibrous liquid storage layer in liquid communication with the acquisition layer. The storage layer includes SAP particles. The acquisition layer includes synthetic fibers and the fibers are latex bonded. A fluid acquisition and/or distribution layer (ADL) containing at least two layers, a top layer of latex bonded synthetic fibers and a bottom layer of latex and/or thermal bonded cellulose fibers and method for preparation thereof are disclosed. The synthetic fiber layer is highly porous and provides rapid fluid acquisition under load. The cellulose layer provides z-direction capillary force to pull fluid into the absorbent product, to provide temporary fluid immobilization, and to act as a conduit for fluid to be pulled into unsaturated portion of the permanent fluid storage layer. The ADL of the invention provides increased protection against leakage relative to single-layer ADLS.
    Type: Grant
    Filed: January 19, 1999
    Date of Patent: November 12, 2002
    Assignee: BKI Holding Corporation
    Inventors: John P. Erspamer, S. K. Laurence Li, Samuel Charles Baer
  • Publication number: 20020157979
    Abstract: A package of a continuous strip of material includes a plurality of parallel side by side stacks each containing a length of the strip which is folded back and forth such that each folded portion of the stack is folded relative to the next portion about a line transverse to the strip and such that the side edges of the strip portions are aligned. The strip of material includes a splice defined by the two ends of the strip. The two ends of the strip are held together by yarn stitches passing through and bridging the strip ends.
    Type: Application
    Filed: April 17, 2001
    Publication date: October 31, 2002
    Applicant: BKI HOLDING CORPORATION
    Inventor: Lawrence J. O'Connor
  • Patent number: 6465379
    Abstract: A layered composite suitable for disintegration into superabsorbent cellulose fluff suitable for use as a core material in an absorbent product. The composite includes a wetlaid web of cellulosic fibers; a layer of superabsorber disposed on the wetlaid web; a drylaid cellulosic layer disposed on the superabsorber layer; wherein the layer of superabsorbent particles comprises greater than 50 percent by weight of the composite; and the drylaid cellulosic layer does not include a bonding agent.
    Type: Grant
    Filed: June 29, 1999
    Date of Patent: October 15, 2002
    Assignee: BKI Holding Corporation
    Inventors: Jeffery T. Cook, Howard L. Schoggen
  • Publication number: 20020144924
    Abstract: A package of a continuous strip of material formed from a web comprises a plurality of parallel side by side strip elements separated by dividing lines. The dividing lines are formed such that the width of the strip elements varies along their length with the wider portions of one alongside the narrower portions of the next in a nesting action. The strips are packaged for storage and transport to an end use machine where the strip elements are withdrawn and cut into identical strip portions at spaced positions along the strip so that each strip portion includes a portion of minimum width and a portion of maximum width. The web including all the strip elements is formed into a block in which the web is fan folded back and forth such that each folded portion of the web is folded relative to the next portion about a line transverse to the strip. Each strip element is continuous through the block and is connected by a splice to the beginning of the next strip element.
    Type: Application
    Filed: March 22, 2002
    Publication date: October 10, 2002
    Applicant: BKI HOLDING CORPORATION
    Inventors: Robert A. Johnson, Juan Carlos Zuhlsdorf, Carlo Gretter, John H. Roberts
  • Publication number: 20020103368
    Abstract: The present inventors have discovered that the solution rheology of cellulose ethers prepared from cellulose pulp is altered by mercerizing and recovering cellulose pulp before preparing the cellulose ethers. For example, the solution viscosity of carboxymethyl cellulose (CMC) produced from mercerized and recovered cellulose pulp is significantly greater than that produced from non-mercerized cellulose pulp. The present invention provides a method of preparing cellulose ethers comprising the steps of (a) obtaining mercerized and recovered cellulose pulp, and (b) converting the mercerized and recovered cellulose pulp into the cellulose ethers. According to one embodiment, the cellulose pulp is southern softwood kraft and the mercerized cellulose pulp has a TAPPI 230 om-89 viscosity of at most 12 cP. This method, however, may be applied to all cellulose pulps, regardless of their viscosities, including those which, when mercerized, have a viscosity greater than 12 cP.
    Type: Application
    Filed: October 31, 2001
    Publication date: August 1, 2002
    Applicant: BKI HOLDING CORPORATION
    Inventors: Roger Bruce Harding, Susan L. H. Crenshaw, Paul Eugene Gregory, Denise Hartnett Broughton
  • Publication number: 20020090511
    Abstract: The present invention provides cellulose fibers having low median desorption pressures and low water retention values (WRV), which exhibit improved drainage and fluid flow properties. These fibers are particularly well suited for use in acquisition, distribution, and acquisition-distribution layers, or in absorbent core structures. One embodiment of the invention is a method for preparing cellulose fibers by refining cellulose fibers to a freeness ranging from about 300 to about 700 ml CSF and crosslinking the refined fibers. Another embodiment of the invention is fibers crosslinked with at least one saturated dicarboxylic acid, aromatic dicarboxylic acid, cycloalkyl discarboxylic acid, bifunctional monocarboxylic acid, or amine carboxylic acid. A crosslinking facilitator, such as oxalic acid, may be present during the crosslinking reaction to improve the efficacy of the crosslinking agent. Yet another embodiment of the invention is an absorbent core comprising SAP particles and reversible crosslinked fibers.
    Type: Application
    Filed: November 8, 2001
    Publication date: July 11, 2002
    Applicant: BKI HOLDING CORPORATION
    Inventors: David Jay Smith, Howard Leon Schoggen, Robert Irvin Bell, James R. Gross