Abstract: Systems and methods for downward drilling robotic systems in accordance with embodiment of the invention are illustrated. One embodiment includes a drilling robot. The robot includes an outer casing, a chassis coupled to the outer casing, and a plurality of wheels. The drilling robot further includes at least one drive motor received at least partially in the chassis and configured to rotatably drive the plurality of wheels on a surface, an autonomous control system configured to control movement of the drilling robot along the surface, and a drilling module coupled to the housing that supports a drill for movement along a movement axis transverse to the surface.

Abstract: An impact power tool includes a housing, a motor, a controller, an output member configured to be rotated when the motor is energized, and an impact mechanism configured to rotationally drive the output member. The impact mechanism is configured to selectively apply rotational impacts to the output member when a torque on the output member exceeds a torque threshold. The controller is configured to control the motor during a first phase of operation with open loop control and a baseline conduction band and advance angle setting when a sensed tool operation parameter is one of above or below a threshold value. The controller is configured to control the motor during a second phase of operation with closed speed loop control and an increased conduction band and advance angle setting when the sensed tool operation parameter is the other of above or below the threshold value.

Abstract: A motor is provided including a motor housing, an end cap secured to an open end of the motor housing, a stator, a rotor shaft, a rotor mounted on the rotor shaft; and a positional sensor circuit board including position sensors in magnetic interface with the rotor. The end cap includes a radial body having a center pocket arranged to securely support a bearing of the rotor shaft, and a molded structure formed through at least a portion of the radial body. The molded structure includes: a first portion formed to axially constrain the bearing within the center pocket on one side of the radial body, and a second portion forming a support structure projecting from another side of the radial body to structurally support the positional sensor circuit board relative to the rotor.

Abstract: A method of operating a power tool having a motor and a controller is provided. The method includes: receiving a speed signal from a variable-speed input mechanism mounted on the power tool; determining a target speed of the motor corresponding to the speed signal; controlling a supply of power to the motor based on the target speed; determining an underspeed threshold corresponding to at least one of the target speed or the speed signal; determining a rotational speed of the motor; and interrupting a supply of power to the motor if the rotational speed of the motor meets a criterion in relation to the underspeed threshold.

Abstract: The present invention is directed to a battery powered mower with a low profile design that minimizes the height of the mower to make the mower easier to operate and store. The low profile design places the cutting blade motor in the center of the deck volute so that it doesn't extend above the volute. Additionally, the batteries do not include a cover and so holes are located within the housing to drain away any water that collects. The invention also covers a simplified manufacturing process for the terminal blocks for the battery and a rear door. Lastly, the invention includes a cable guide to prevent the electrical cable from pinching when the handle is folded for storage.

Abstract: A vacuum cleaner comprises a housing having a longitudinal axis. A motor-fan assembly is mounted in the housing and arranged to generate an airflow along an airflow path from a dirty air inlet to an air exhaust. A retractable nozzle defines the dirty air inlet and is moveably mounted on the housing. At least a portion of the retractable nozzle is arranged to move between a retracted configuration within the housing and a deployed configuration outside the housing. The portion of the retractable nozzle in the retracted configuration is aligned in a direction along the longitudinal axis and the portion of the retractable nozzle in the deployed configuration is aligned in a direction across the longitudinal axis.

Abstract: A power tool includes a motor having a drive shaft and a transmission having an input shaft operatively coupled to the drive shaft of the motor and an output shaft operatively coupled to a tool holder. The transmission includes at least a first gear and a second gear. A gear selection key is moveable between a first position and a second position and configured to engage the first gear to the output shaft in the first position such that the torque is transmitted from the motor to the tool holder via the first gear and configured to engage the second gear to the output shaft in the second position such that the torque is transmitted from the motor to the tool holder via the second gear. The first position and the second position are separated by a distance greater than a width of the gear selection key.

Abstract: A multi-speed, power-driven tool may include a transmission mechanism that transmits power from a motor to an output device. A speed selection mechanism may be coupled to the transmission mechanism, to control a speed reduction through the transmission mechanism, and an output speed of the tool. The transmission mechanism may employ a compound, stepped, planetary gear assembly, to provide for an axially compact arrangement of transmission mechanism components, to reduce an axial length of the tool. The speed selection mechanism may employ a multi-staged grounding device, corresponding to the reduced axial length of the transmission mechanism.

Abstract: A profile cutting tool includes a base, a clamp mounted to the base configured to hold an elongate workpiece, a pivotable frame pivotally mounted to the base, and a workpiece cutting assembly mounted to the pivotable frame and comprising a cutter configured to cut the elongate workpiece held in the clamp. When the pivotable frame pivots with respect to the base, the cutter is configured to move along an arcuate profile cutting path having a first radius.

Abstract: A vacuum cleaning device comprises a housing having a dirty air inlet and a clean air outlet. An airflow path extends between the dirty air inlet and the clean air outlet. A dust container is mounted to the housing wherein the airflow path goes through the dust container. A motor fan assembly is mounted in the housing and is configured to create an air flow along the airflow path in a blow mode and a suction mode. A controller is configured to control the motor fan assembly in the blow mode and the suction mode. The controller is configured to control the motor fan assembly to pulse the motor fan assembly at first fan speed when in the blow mode.

Abstract: A control module for a high power motor includes a mounting frame made up of thermally-conductive material including a bottom wall and four side walls; a circuit board disposed within the side walls of the mounting frame; power switches configured as an inverter circuit oriented in two arrays mounted on opposite surfaces of the circuit board; an auxiliary circuit board extending substantially perpendicularly from the circuit board; capacitors mounted on the auxiliary circuit board with a long axis thereof extending parallel to the circuit board and away from the power switches; and connectors mounted between an edge of the circuit board and distal ends of the capacitors.

Abstract: A portable flashlight apparatus is provided that is lightweight and compact to provide enhanced illumination in an ambient environment when placed in one of a plurality of operating modes. The portable flashlight apparatus includes a base housing defining an interior space and which includes structurally defined regions that include a front housing region, a rear housing region, an intermediate housing region extending between the front housing region and the rear housing region and an end cap that closes the interior space at the rear housing region. A light module includes a first light source operable to emit illuminating light, a second light source operable to emit laser light, and a third light source operable to emit illuminating light. A magnet are arranged at the rear face of the end cap, and is operable to magnetically bias the base housing on a working surface or support surface having magnetic properties.

Abstract: A power tool or a mower is provided including brushless direct-current motor having an inner stator and an outer rotor. A rotor shaft extends through a stator core of the inner stator. The motor includes a first end cap disposed on a first side of the stator and supporting the rotor shaft via a front bearing and a second end cap disposed on a second side of the stator and supporting the rotor shaft via a rear bearing. The front end cap is mounted on a housing of the power tool or a deck of the mower while the rear end cap is located fully outside the housing or the deck.

Abstract: An electric motor is provided including a stator, a rotor, a motor spindle coupled to the rotor and extending along a center axis, a first end cap formed on a first side of the stator, a second end cap formed on a second side of the stator and secured to the first end cap to form a first compartment around the stator and the rotor, an electro-magnetic brake module disposed on a side of the second end cap opposite the stator and engaged with the motor spindle, and a motor cover mounted on the second end cap to form a second compartment around the electro-magnetic brake module. The first end cap, the second end cap, and the motor cover form a substantially watertight seal around the stator, the rotor, and the position sensor assembly.