Abstract: A solid oxide fuel cell (SOFC) includes a cathode electrode, a solid oxide electrolyte, and an anode electrode having a first region located adjacent to a fuel inlet and a second region located adjacent to a fuel outlet. The anode electrode includes a cermet having a nickel containing phase and a ceramic phase. The first region of the anode electrode contains a lower ratio of the nickel containing phase to the ceramic phase than the second region of the anode electrode.
Abstract: A solid oxide fuel cell (SOFC) includes a cathode electrode, a solid oxide electrolyte, and an anode electrode. The electrolyte and/or electrode composition includes zirconia stabilized with (i) scandia, (ii) ceria, and (iii) at least one of yttria and ytterbia. The composition does not experience a degradation of ionic conductivity of greater than 15% after 4000 hrs at a temperature of 850° C.
Type:
Grant
Filed:
July 8, 2016
Date of Patent:
October 24, 2017
Assignee:
BLOOM ENERGY CORPORATION
Inventors:
Tad Armstrong, Emad El Batawi, Martin Janousek, Manoj Pillai
Abstract: A method of inspecting a unit under test containing brazed dielectric to metal bond, includes providing at least one image of the bond and determining a characteristic of the bond based on at least one of a presence and size of a glassy phase in or adjacent to the bond.
Abstract: Various embodiments provide systems and methods for detecting defects in components of a fuel cell. Embodiment methods and systems for detecting a defect in an interconnect for a fuel cell system include thermally exciting the interconnect using optical radiation and/or inductive stimulation, detecting a thermal response of the interconnect, and based on the thermal response, determining the presence or absence of a defect in the interconnect, such as a lateral or through crack in the interconnect.
Abstract: An overvoltage snubber circuit configured to receive an alternating current (AC) overvoltage includes a first rectifier configured to convert the AC overvoltage to a direct current (DC) overvoltage, a chopper circuit electrically connected to the first rectifier and configured to break up the DC overvoltage and to output a variable DC voltage, and a resistor electrically connected to the chopper circuit and configured to dissipate energy of the variable DC voltage.
Type:
Grant
Filed:
December 10, 2014
Date of Patent:
September 5, 2017
Assignee:
BLOOM ENERGY CORPORATION
Inventors:
Rajesh Gopinath, Arne Ballantine, Carl Cottuli
Abstract: A modular fuel cell system includes a metal base, a plurality of power modules arranged in a row on the base, a fuel processing module and a power conditioning module arranged on at least one end of the row on the base. Each of the plurality of power modules includes a separate cabinet comprising at least one fuel cell stack located in a hot box. The power modules are electrically and fluidly connected to the fuel processing and the power conditioning modules through the base.
Type:
Grant
Filed:
March 13, 2014
Date of Patent:
September 5, 2017
Assignee:
BLOOM ENERGY CORPORATION
Inventors:
David Trevisan, Christian Daco, David Baugh
Abstract: A fuel cell stack module includes a plurality of fuel cell stacks, a base supporting the plurality of fuel cell stacks, and a metal shell located over the base and the fuel cell stacks. The metal shell contains an integrated heat exchanger.
Abstract: A package for transporting fuel cell components is provided. The package includes a carton and one or more boxes configured to be placed in the carton. The package also includes one or more boxes configured to be placed in the carton. The package also includes one or more top inserts configured to be inserted into the boxes, each top insert including a top portion and at least one side portion. The package also includes a plurality of interleaves configured to be placed alternately with the fuel cell components in a stack within each box, wherein each top insert is configured to be inserted into one of the boxes to substantially enclose the stack. The package further includes a plurality of springs, wherein each box includes at least one spring configured to be located at least one of a top end and a bottom end of the stack.
Abstract: Embodiments relate to a fuel cell system. In an embodiment, the fuel cell system includes advanced leak test capabilities. In another embodiment, the fuel cell system includes a system to bypass one or more separation units while permitting the fuel cell system to continue to produce electricity. In another embodiment, the fuel cell system includes an alignment system that permits ease of alignment when a fuel cell module is installed proximate a fuel processing module. In another embodiment, the fuel cell system includes a system of supplying auxiliary fuel from a mobile auxiliary fuel supply. In an embodiment, one or more or all of these embodiments may be practiced together in combination.
Type:
Grant
Filed:
September 6, 2013
Date of Patent:
June 20, 2017
Assignee:
BLOOM ENERGY CORPORATION
Inventors:
Arne Ballantine, Kirsten Burpee, Brent Cheldelin
Abstract: A fuel cell system comprises at least one fuel cell stack, a CPOX reactor, and a conduit for providing a fuel stream to the at least one fuel cell stack through the CPOX reactor during both a start up and a steady state modes of operation of the system.
Type:
Grant
Filed:
October 1, 2007
Date of Patent:
June 13, 2017
Assignee:
BLOOM ENERGY CORPORATION
Inventors:
Swaminathan Venkataraman, David Weingaertner, Vlad Kalika
Abstract: Systems and methods for fuel cell stack part serialization and tracking. In an embodiment, a barcode may be applied to a fuel cell stack part which may identify the fuel cell stack part. In an embodiment, the barcode may be applied as ink on a green fuel cell stack part prior to sintering. In an embodiment, a portion of a fuel cell stack part may be imaged and pattern recognition techniques may be utilized to identify the fuel cell stack part based on the unique features of fuel cell stack part. In an embodiment, portion of a fuel cell stack part may be measured to generate one or more series of unique volume/area values and one or more series of unique volume/area values may be utilized to identify the fuel cell stack part.
Type:
Grant
Filed:
January 7, 2014
Date of Patent:
June 13, 2017
Assignee:
BLOOM ENERGY CORPORATION
Inventors:
Stephen Couse, Tulin Akin, Matthias Gottmann, Harald Herchen, Arne Ballantine
Abstract: A method of operating a fuel cell system includes characterizing the fuel or fuels being provided into the fuel cell system, characterizing the oxidizing gas or gases being provided into the fuel cell system, and calculating at least one of the steam:carbon ratio, fuel utilization and oxidizing gas utilization based on the step of characterization.
Type:
Grant
Filed:
January 23, 2015
Date of Patent:
June 6, 2017
Assignee:
BLOOM ENERGY CORPORATION
Inventors:
David Weingaertner, Arne Ballantine, Swaminathan Venkataraman
Abstract: Various embodiments include interconnects and/or end plates having features for reducing stress in a fuel cell stack. In embodiments, an interconnect/end plate may have a window seal area that is recessed relative to the flow field to indirectly reduce stress induced by an interface seal. Other features may include a thicker protective coating and/or larger uncoated area of an end plate, providing a recessed portion on an end plate for an interface seal, and/or recessing the fuel hole region of an interconnect relative to the flow field to reduce stress on the fuel cell. Further embodiments include providing intermittent seal support to minimize asymmetric seal loading and/or a non-circular seal configuration to reduce stress around the fuel hole of a fuel cell.
Abstract: A component, such as a SOFC interconnect, and methods of making the component are provided using various chromium powders, including powder particles with a chromium core covered with an iron shell, a pre-alloyed Cr—Fe powder or a chromium powder produced by hydrogen reduction with hydrogen.
Abstract: A measurement device for measuring voltages along a linear array of voltage sources, such as a fuel cell stack, includes at least one movable contact or non-contact voltage probe that measures a voltage of an array element.
Type:
Grant
Filed:
February 20, 2015
Date of Patent:
May 9, 2017
Assignee:
BLOOM ENERGY CORPORATION
Inventors:
John Matthew Fisher, Ian Russell, Chad Pearson, Robert Hintz, Nathan Ben Erlin, David Edmonston, Stephen Couse, Michael Dubuk
Abstract: Systems, methods, and devices of the various embodiments enable parallel control of multiple uninterruptable power modules (“UPMs”) connecting multiple power sources to a bus in parallel. A UPM may be comprised of at least one controller coupled to at least one inverter, and the UPM may be configured to convert the DC voltage output from a DC source to an AC voltage, such as an AC voltage suitable for output to an AC bus. A UPM may receive a power sharing command and control its at least one inverter based at least in part on the received power sharing command to output a voltage to a bus.
Type:
Grant
Filed:
April 7, 2014
Date of Patent:
May 2, 2017
Assignee:
BLOOM ENERGY CORPORATION
Inventors:
Ranganathan Gurunathan, Arne Ballantine, Prasad Pmsvvsv, Carl Cottuli, Saravanakumar Narayanasamy, Badri Narayanan, Deepak Balakrishnan
Abstract: A coated interconnect for a solid oxide fuel cell including an interconnect substrate comprising iron and chromium and a first metal oxide coating formed over an air side of the interconnect substrate. The first metal oxide coating is formed from powder particles, wherein substantially all the powder particles have a particle size less than 22 microns.