Patents Assigned to BLUE TOMATO, LLC
  • Patent number: 12480306
    Abstract: Modular building methods and systems using precision machined modular panels. Standard modular panels can be used for constructing walls, floor, and roof, with transitions from wall-to-roof and wall-to-floor provided by special transition panels. All panels are pre-slotted to include a channel configured to receive flange(s) of a C-channel member. The present method progresses by assembly of a frame formed from C-channel frame members connected with overlap connections, followed by insertion of foam panels into flange(s) of the C-channel frame members, followed by insertion of another C-channel frame member into a slot on the opposite end of the panels, with such steps repeated, to form the building. Such alternating placement of panels and C-channel frame members eliminates the need for a tape measure, any independent frame for the building, and ensures the walls, floor, and roof are plumb.
    Type: Grant
    Filed: November 17, 2023
    Date of Patent: November 25, 2025
    Assignee: BLUE TOMATO, LLC
    Inventor: Brian D. Morrow
  • Patent number: 12188222
    Abstract: Modular building methods and systems using precision machined modular panels. Standard modular panels are used for constructing walls, floor, and roof, with transitions from wall to roof and wall to floor provided by special transition panels. The standard panels include a channel formed configured to receive a flange of a C-channel member. The present method progresses by installation of a foam panel (or stack or row of such panels), followed by installation of a C-channel member, with the flange of such member engaged in the panels, followed by installation of an adjacent row or stack of panels, before installation of the next, adjacent C-channel member. Such alternating placement of panels and frame members eliminates the need for a tape measure, the need for any independent frame for the building, and ensures the walls, floor, and roof are square and plumb, as the precision machined panels ensure these requirements are met.
    Type: Grant
    Filed: March 28, 2022
    Date of Patent: January 7, 2025
    Assignee: BLUE TOMATO, LLC
    Inventor: Brian D. Morrow
  • Patent number: 11697946
    Abstract: Below grade fluid containment structures, which may include a foam floor and a foam wall extending upward from the floor, the foam wall being formed from foam panels and optionally a plurality of metal splines. A foam buttress is provided as part of or adjacent to the foam wall, for reducing pressure against an exterior face of the foam wall that would otherwise be exerted by the soil, in the absence of the foam buttress, which places a top portion of the soil at an angle of repose, to minimize inward pressure. A concrete footing can be provided below the foam wall, where the splines of the wall are vertically oriented in the foam wall, with a bottom of the splines anchored into the concrete footing. The interior surface of the pool or other structure can be coated with any desired finish coating.
    Type: Grant
    Filed: September 2, 2021
    Date of Patent: July 11, 2023
    Assignee: Blue Tomato, LLC
    Inventor: Brian D. Morrow
  • Patent number: 11352775
    Abstract: Modular building methods and systems using lightweight modular panels, and specially configured transition panels for transitioning from wall to floor, or from wall to roof. Identically configured standard panels are used for constructing the walls, floor, and roof, with transitions from one structure to the next (e.g., wall to floor, or wall to roof). Each of the variously configured panel types includes channels (e.g., 2 pair of channels) formed through the length of the foam body, where the channels are configured to receive splines (e.g., flanges of an I-beam) therein. In the standard panel, the channels may include pairs of top and bottom channels, with the channels offset towards the respective panel major faces. In the transition panels, the channels may be similarly configured, but positioned differently to make the appropriate transition. The splines are connected to a frame, which acts as a template and transfers loads to a foundation.
    Type: Grant
    Filed: March 19, 2020
    Date of Patent: June 7, 2022
    Assignee: BLUE TOMATO, LLC
    Inventor: Brian D. Morrow
  • Patent number: 11286658
    Abstract: Modular building methods and systems using lightweight modular panels, and specially configured transition panels for transitioning from wall to floor, or from wall to roof. Identically configured standard panels are used for constructing the walls, floor, and roof, with transitions from one structure to the next (e.g., wall to floor, or wall to roof). Each of the variously configured panel types includes channels (e.g., 2 pair of channels) formed through the length of the foam body, where the channels are configured to receive splines (e.g., flanges of an I-beam) therein. In the standard panel, the channels may include pairs of top and bottom channels, with the channels offset towards the respective panel major faces. In the transition panels, the channels may be similarly configured, but positioned differently to make the appropriate transition. The splines are connected to a frame, which acts as a template and transfers loads to a foundation.
    Type: Grant
    Filed: July 29, 2020
    Date of Patent: March 29, 2022
    Assignee: BLUE TOMATO, LLC
    Inventor: Brian D. Morrow
  • Patent number: 10865560
    Abstract: Modular building methods and systems using lightweight foam modular panels. Each panel includes one or more channels formed through the length of the foam body, where the channels are configured to receive splines therein. The channels may include pairs of top and pairs of bottom channels, each channel being offset from the center of the foam body, so that the channels are oriented towards the respective panel faces. Splines may also be positioned along the top and bottom of the panel (such splines forming a web center portion of an I-beam). In combination with the splines in the top and bottom channels, these web center portion splines form horizontally extending I-beams at the top and bottom of each panel, so that stacked panels include a horizontally extending I-beam there between. Side-by-side panels include vertical posts there between, such that the system forms a post and beam construction system.
    Type: Grant
    Filed: December 10, 2019
    Date of Patent: December 15, 2020
    Assignee: BLUE TOMATO, LLC
    Inventor: Brian D. Morrow
  • Publication number: 20110197533
    Abstract: Energy absorbing wall assemblies, structures including energy absorbing wall assemblies, methods of making energy absorbing wall assemblies, and methods of utilizing energy absorbing wall assemblies are disclosed herein. In some embodiments, energy absorbing wall assemblies may include a first self-supporting wall structure, a second self-supporting wall structure, and an energy absorbing filler material positioned between the first self-supporting wall structure and the second self-supporting wall structure. In additional embodiments, methods of making an energy absorbing wall assembly may include assembling a first self-supporting wall structure, and assembling a second self-supporting wall structure defining a space between the first self-supporting wall structure and the second self-supporting wall structure. The methods may further include flowing an energy absorbing filler material into the space between the first self-supporting wall structure and the second self-supporting wall structure.
    Type: Application
    Filed: February 11, 2011
    Publication date: August 18, 2011
    Applicant: BLUE TOMATO, LLC
    Inventor: Brian Morrow
  • Publication number: 20110133145
    Abstract: Fence columns, fences including such columns, and related methods of fence assembly and disassembly are disclosed. A column for a column and panel fence may include an elongated member, column faces, and a cross-piece. The elongated member may have a first end and a second end, and the first end may be secured to a footing. A first column face and an opposing second column face may form at least one channel therebetween sized and configured to receive an end portion of at least one fence panel. The cross-piece may have a first end coupled to the first column face, a second end coupled to the second column face and an intermediate portion coupled to the second end of the elongated member. Additionally, the cross-piece and the elongated member may be held in tension by the footing, the first column face and the second column face.
    Type: Application
    Filed: December 4, 2009
    Publication date: June 9, 2011
    Applicant: BLUE TOMATO, LLC
    Inventor: Brian Morrow
  • Patent number: D994148
    Type: Grant
    Filed: July 29, 2020
    Date of Patent: August 1, 2023
    Assignee: BLUE TOMATO, LLC
    Inventor: Brian D. Morrow