Abstract: A system and method for insulating a metal roof include a blanket of insulation laid over at least one purlin. A series of thermal blocks are fastened above the purlin over the blanket of insulation. Each thermal block in the series of thermal blocks has legs that pin the blanket of insulation to a top of each purlin. Gaps are defined between the legs, the gaps enabling regions between the legs wherein the blanket of insulation is only partially compressed between the purlin and an underside of each thermal block. Each thermal block can include a first end, a second end, and a first leg between the first and second ends. The first end includes slots for receiving clip legs of a first roof clip. The second end includes an abutment surface and a landing surface for receiving a next thermal block in a series of thermal blocks.

Abstract: Wall systems and methods for making such wall systems are disclosed herein. According to one embodiment, a wall system comprises a plurality of vertically displaced horizontal support members, and a wall panel having at least one inwardly-extending ridge. The wall system also includes at least two foam insulation blocks. Each block has a surface that is adapted to conform to the shape of the inwardly-extending ridge of the wall panel. The blocks are spaced apart along each of the horizontal support members and are fastened between the panel and the support member. The spacing created by the blocks allows for a blanket of insulation between the blocks and the support members to expand, improving the system's insulative properties.

Abstract: Disclosed is a retrofit arrangement for securing a new roof structure above an already existing roof structure. The system uses thermal blocks placed crosswise between the ribs on the existing roof structure. Above a series of these thermal blocks, a longitudinal support strip is provided onto which a plurality of clips can be fastened. The blocks provide thermal resistance, and enable a reduction in number of fasteners required for assembly.

Abstract: A system and method for insulating a metal roof include a blanket of insulation laid over at least one purlin. A series of thermal blocks are fastened above the purlin over the blanket of insulation. Each thermal block in the series of thermal blocks has legs that pin the blanket of insulation to a top of each purlin. Gaps are defined between the legs, the gaps enabling regions between the legs wherein the blanket of insulation is only partially compressed between the purlin and an underside of each thermal block. Each thermal block can include a first end, a second end, and a first leg between the first and second ends. The first end includes slots for receiving clip legs of a first roof clip. The second end includes an abutment surface and a landing surface for receiving a next thermal block in a series of thermal blocks.

Abstract: A system and method for insulating a metal roof includes a thermal block arrangement disposed over each of a pair of purlins. A vapor-barrier sheet spans between and is secured over the opposing pair of purlins, the vapor-barrier sheet being secured underneath each thermal block arrangement. A batt insulation receiving cavity is defined by an upper surface of the vapor-barrier sheet and between opposing faces of each of the thermal block arrangements.

Abstract: A light-transmitting roof panel assembly, having the same shape as adjoining metal roof panels in a standing seam metal roof, includes an outer transparent panel made of a polymeric material and an inner reinforcing panel made of perforated metal. The inner and outer panels nest together and lie flush with the roof. Crimpable side corrugation pieces are attached to the reinforcing panel so that the assembly can be connected to neighboring roof panels by seaming.

Abstract: A purlin bracing system for metal building roof includes braces which have pairs of tabs extending from one end. A brace is arranged perpendicular to a purlins, and its tabs are inserted through slots in the central web of the purlin. Another brace is then applied on the opposite side of the purlin, and headed pin is dropped through aligned holes in the tabs to secure them on opposite side of the purlin's central web. No tools or special fasteners are required.

Abstract: Connection plates for constructing buildings are disclosed herein. In one embodiment, a connection plate includes a generally planar insert member and a support member. Insert member has a first side configured for receipt in a slot defined by a structural member and a second side configured for receipt in a slot defined by another structural member. First and second sides collectively define inner and outer edges. Support member is coupled to first and second sides is generally perpendicular to insert member in two directions. Either (1) a portion of inner edge corresponding to first side is angled relative to a portion of inner edge corresponding to second side and support member is coupled to inner edge; or (2) a portion of outer edge corresponding to first side is angled relative to a portion of outer edge corresponding to second side and support member is coupled to outer edge.

Abstract: A roof curb is shipped in a disassembled state to an installer who assembles, sizes, locates and configures the curb to accommodate slope on any roof without welding or metal cutting. The curb includes an aluminum walls, each having a channel for receiving the bottom edge of a board, which may be taper cut according to the pitch of the roof to provide a level surface for supporting an appliance. Methods of making and installing the roof curb also are disclosed.