Patents Assigned to Bluescope Steel Limited
  • Publication number: 20240141471
    Abstract: A method of forming an Al—Zn—Si—Mg alloy coating on a steel strip includes dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip. The method also includes controlling conditions in the molten coating bath and downstream of the coating bath so that there is a uniform Al/Zn ratio across the surface of the coating formed on the steel strip. An Al—Zn—Mg—Si coated steel strip includes a uniform Al/Zn ratio on the surface or the outermost 1-2 ?m of the Al—Zn—Si—Mg alloy coating.
    Type: Application
    Filed: November 3, 2023
    Publication date: May 2, 2024
    Applicants: Bluescope Steel Limited, Nippon Steel Corporation, Nippon Steel Coated Sheet Corporation
    Inventors: Wayne Andrew RENSHAW, Cat TU, Joe WILLIAMS, Jason HODGES, Shiro FUJII, Nobuyuki SHIMODA, Shuichi KONDO, Takashi HIRASAWA
  • Publication number: 20240117480
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: October 17, 2023
    Publication date: April 11, 2024
    Applicant: Bluescope Steel Limited
    Inventors: Qiyang LIU, Wayne RENSHAW, Joe WILLIAMS
  • Publication number: 20240076769
    Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.
    Type: Application
    Filed: August 8, 2023
    Publication date: March 7, 2024
    Applicant: Bluescope Steel Limited
    Inventors: Ross McDowall SMITH, Qiyang LIU, Bryan Andrew SHEDDEN, Aaron Kiffer NEUFELD, Joe WILLIAMS, David James NOLAN, Wayne RENSHAW
  • Publication number: 20240026512
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that a surface region of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Application
    Filed: June 27, 2023
    Publication date: January 25, 2024
    Applicant: Bluescope Steel Limited
    Inventors: Qiyang LIU, Wayne RENSHAW, Joe WILLIAMS
  • Patent number: 11840763
    Abstract: An Al—Zn—Si—Mg alloy coated strip that has Mg2Si particles in the coating microstructure is disclosed. The distribution of Mg2Si particles is such that the surface of the coating has only a small proportion of Mg2Si particles or is at least substantially free of any Mg2Si particles.
    Type: Grant
    Filed: June 1, 2022
    Date of Patent: December 12, 2023
    Assignee: Bluescope Steel Limited
    Inventors: Qiyang Liu, Wayne Renshaw, Joe Williams
  • Publication number: 20230381811
    Abstract: A process for coating a product by ion exchange including: a) providing a product that contains a surface segregating species (SSS) having a low surface energy component and an ionic component wherein the SSS has segregated to an outer surface of the product to form an activated surface; and b) treating the activated surface of the product with a liquid containing a surface modifying agent comprising one or more polyionic species, wherein the polyionic species is attracted to and deposits on the activated surface through a process of ion exchange.
    Type: Application
    Filed: August 3, 2023
    Publication date: November 30, 2023
    Applicant: Bluescope Steel Limited
    Inventors: Shane A. MACLAUGHLIN, Binbin XI
  • Patent number: 11807941
    Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.
    Type: Grant
    Filed: October 14, 2022
    Date of Patent: November 7, 2023
    Assignee: Bluescope Steel Limited
    Inventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
  • Patent number: 11759819
    Abstract: A process for coating a product by ion exchange including: a) providing a product that contains a surface segregating species (SSS) having a low surface energy component and an ionic component wherein the SSS has segregated to an outer surface of the product to form an activated surface; and b) treating the activated surface of the product with a liquid containing a surface modifying agent comprising one or more polyionic species, wherein the polyionic species is attracted to and deposits on the activated surface through a process of ion exchange.
    Type: Grant
    Filed: May 16, 2017
    Date of Patent: September 19, 2023
    Assignee: BLUESCOPE STEEL LIMITED
    Inventors: Shane A. MacLaughlin, Binbin Xi
  • Patent number: 11702838
    Abstract: A wall/roof panel includes (a) a façade that has (i) an outer surface that defines a front surface of the panel and (ii) a rear surface and (b) a structural element connected to and supporting the façade.
    Type: Grant
    Filed: November 26, 2018
    Date of Patent: July 18, 2023
    Assignee: BLUESCOPE STEEL LIMITED
    Inventors: John Kralic, Michael Celeban, Rodney Gallaty, Robert Klees, Glen Hampton
  • Patent number: 11613792
    Abstract: A method of forming a coating of an Al—Zn—Si—Mg alloy on a steel strip to form an Al—Zn—Mg—Si coated steel strip is disclosed. The method includes the steps of dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip and cooling the coated strip with cooling water. The cooling step includes controlling the p H of cooling water to be in a range of pH 5-9. Particular embodiments focus on Al—Zn—Si—Mg alloys that contain the following elements in % by weight: Zn: 2 to 19, Si: 0.01 to 2, Mg: 1 to 10, and Balance Al and unavoidable impurities.
    Type: Grant
    Filed: August 15, 2018
    Date of Patent: March 28, 2023
    Assignee: Bluescope Steel Limited
    Inventors: Wayne Andrew Renshaw, Aaron Kiffer Neufeld, Ross McDowall Smith, Geoff Tapsell
  • Patent number: 11512377
    Abstract: Red rust staining of Al/Zn coated steel strip in “acid rain” or “polluted” environments can be minimised by forming the coating as an Al—Zn—Si—Mg alloy coating with an OT:SDAS ratio greater than a value of 0.5:1, where OT is the overlay thickness on a surface of the strip and SDAS is the measure of the secondary dendrite arm spacing for the Al-rich alpha phase dendrites in the coating. Red rust staining in “acid rain” or “polluted” environments and corrosion at cut edges in marine environments can be minimised in Al—Zn—Si—Mg alloy coatings on steel strip by selection of the composition (principally Mg and Si) and solidification control (principally by cooling rate) and forming Mg2Si phase particles of a particular morphology in interdendritic channels.
    Type: Grant
    Filed: September 9, 2020
    Date of Patent: November 29, 2022
    Assignee: Bluescope Steel Limited
    Inventors: Ross McDowall Smith, Qiyang Liu, Bryan Andrew Shedden, Aaron Kiffer Neufeld, Joe Williams, David James Nolan, Wayne Renshaw
  • Patent number: 11155911
    Abstract: A method of forming an Al—Zn—Si—Mg alloy coating on a steel strip includes dipping steel strip into a bath of molten Al—Zn—Si—Mg alloy and forming a coating of the alloy on exposed surfaces of the steel strip. The method also includes controlling conditions in the molten coating bath and downstream of the coating bath so that there is a uniform Al/Zn ratio across the surface of the coating formed on the steel strip. An Al—Zn—Mg—Si coated steel strip includes a uniform Al/Zn ratio on the surface or the outermost 1-2 ?m of the Al—Zn—Si—Mg alloy coating.
    Type: Grant
    Filed: March 6, 2014
    Date of Patent: October 26, 2021
    Assignees: Bluescope Steel Limited, Nippon Steel Corporation, Nippon Steel Coated Sheet Corporation
    Inventors: Wayne Andrew Renshaw, Cat Tu, Joe Williams, Jason Hodges, Shiro Fujii, Nobuyuki Shimoda, Shuichi Kondo, Takashi Hirasawa
  • Patent number: D927022
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: August 3, 2021
    Assignee: BlueScope Steel Limited
    Inventors: Robert Klees, Dion Zappacosta, John Szalla
  • Patent number: D927023
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: August 3, 2021
    Assignee: BlueScope Steel Limited
    Inventors: Robert Klees, Dion Zappacosta, John Szalla
  • Patent number: D942052
    Type: Grant
    Filed: June 19, 2020
    Date of Patent: January 25, 2022
    Assignee: BLUESCOPE STEEL LIMITED
    Inventor: Michael Lette
  • Patent number: D943119
    Type: Grant
    Filed: June 19, 2020
    Date of Patent: February 8, 2022
    Assignee: BLUESCOPE STEEL LIMITED
    Inventor: Michael Lette
  • Patent number: D943777
    Type: Grant
    Filed: June 19, 2020
    Date of Patent: February 15, 2022
    Assignee: BLUESCOPE STEEL LIMITED
    Inventor: Michael Lette
  • Patent number: D943778
    Type: Grant
    Filed: June 19, 2020
    Date of Patent: February 15, 2022
    Assignee: BLUESCOPE STEEL LIMITED
    Inventor: Michael Lette
  • Patent number: D943779
    Type: Grant
    Filed: June 19, 2020
    Date of Patent: February 15, 2022
    Assignee: BLUESCOPE STEEL LIMITED
    Inventor: Michael Lette
  • Patent number: D944419
    Type: Grant
    Filed: June 19, 2020
    Date of Patent: February 22, 2022
    Assignee: BLUESCOPE STEEL LIMITED
    Inventor: Michael Lette