Patents Assigned to BorgWarner Ludwigsburg GmbH
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Patent number: 12245340Abstract: Described is a heating plate having a substrate made of metal, a heating layer and an insulation layer which is arranged between the heating layer and the substrate. It is provided according to this disclosure that the insulation layer bears an electrically conductive shielding layer and that the shielding layer is covered by a second insulation layer on which the heating layer lies. In addition, a flow heater having such a heating plate is disclosed.Type: GrantFiled: October 5, 2020Date of Patent: March 4, 2025Assignee: BorgWarner Ludwigsburg GmbHInventors: Hans-Peter Etzkorn, Gerd Bräuchle
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Patent number: 12196452Abstract: A flow heater is described that has a housing in which a flow channel extends from a liquid inlet to a liquid outlet. The heater has a metal plate along which the flow channel runs, and the metal plate carries a heating resistor. Provision is made for the metal plate to carry a corrugated sheet that protrudes into the flow channel and has openings through which the liquid that is to be heated can pass.Type: GrantFiled: September 14, 2021Date of Patent: January 14, 2025Assignee: BorgWarner Ludwigsburg GmbHInventors: Sven Schumm, Mario Hoppe, Yiqi Shi, Yuchuan Shi
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Patent number: 12158286Abstract: Disclosed is a flow heater with a housing having an inlet opening and an outlet opening, a heating plate delimiting a flow path for fluid to be heated to flow from the inlet opening to the outlet opening, and a flow guidance plate that is arranged inside the housing, the flow guidance plate extending along the heating plate at a distance from it thereby delimiting the flow path.Type: GrantFiled: November 16, 2020Date of Patent: December 3, 2024Assignee: BorgWarner Ludwigsburg GmbHInventors: Benjamin Sprygada, Timo Stifel, Andreas Rothoff, Matthias Grünewald
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Patent number: 12117209Abstract: Disclosed is a flow heater with a housing having an inlet and an outlet. A flow passage for liquid that is to be heated runs from the inlet to the outlet. A heating plate is arranged as wall of a heated section of the flow passage. A bypass passage is provided in parallel to the heated section of the flow passage in order to guide any gas bubbles contained in the liquid from the fluid inlet to the fluid outlet without passing through the heated section of the flow passage.Type: GrantFiled: September 21, 2021Date of Patent: October 15, 2024Assignee: BorgWarner Ludwigsburg GmbHInventors: Andreas Rothoff, Sven Schumm, Timo Stifel, Benjamin Sprygada, Mario Hoppe
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Patent number: 12012153Abstract: An automotive component is described, comprising a flange, which has a through hole, and a screw, which is inserted in the through hole. According to this disclosure, at least three clamping ribs are provided, extending in an axial direction, in the through hole.Type: GrantFiled: January 7, 2021Date of Patent: June 18, 2024Assignee: BorgWarner Ludwigsburg GmbHInventor: Siegmund Oberer
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Patent number: 11802798Abstract: A temperature sensor is described having a measuring resistor, a printed circuit board onto which the measuring resistor is soldered, a cover plate which is fastened onto the printed circuit board, the cover plate having a recess in which the measuring resistor sits.Type: GrantFiled: May 11, 2020Date of Patent: October 31, 2023Assignee: BorgWarner Ludwigsburg GmbHInventor: Dirk Wüstenhagen
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Patent number: 11668461Abstract: This document describes a heating rod for a glow plug with a ceramic glow element having a glow tip at its front end and a connector portion at its rear end, a contact element making electrical contact with the connector portion of the glow element, and a sheath, from which the front end of the glow element protrudes. According to this disclosure, the contact element is pressed against the glow element under pre-tension. Furthermore, this document describes a method for producing such a heating rod and a glow plug with such a heating rod.Type: GrantFiled: April 8, 2019Date of Patent: June 6, 2023Assignee: BorgWarner Ludwigsburg GmbHInventors: Michael Haussner, Martin Allgaier
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Patent number: 11619421Abstract: A continuous-flow heater is described, with a housing made from an aluminium-based alloy, in which a flow channel for a fluid to be heated extends from an inlet to an outlet, and a heating plate which is arranged in the housing, with a substrate made from steel, which carries heating conductor tracks, a frame embedded in a wall of the housing, wherein the heating plate forms one wall of the flow channel in the housing, and is welded to the frame.Type: GrantFiled: October 5, 2020Date of Patent: April 4, 2023Assignee: BorgWarner Ludwigsburg GmbHInventors: Robert Chu, Rob Zheng
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Patent number: 11621115Abstract: A method is described for the assembly of a magnetic core for a transformer, with the following steps: Cutting sheet metal blanks from transformer sheet, stacking the sheet metal blanks to form magnetic core segments, placing a permanent magnet at one of the magnetic core segments so that the latter is magnetized by the permanent magnet, formation of the magnetic core by placing the remaining magnetic core segments against the permanent magnet, or against a magnetic core segment already magnetized by the permanent magnet. A magnetic core is also disclosed.Type: GrantFiled: May 14, 2019Date of Patent: April 4, 2023Assignee: BorgWarner Ludwigsburg GmbHInventors: Sven Schumm, Manfred Adolf, Manuel Bauer, Alexander Stark, Timo Stifel, Dirk Wüstenhagen
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Patent number: 11610715Abstract: An ignition coil is described for an internal combustion engine, with a housing, a transformer, which is arranged in an interior space of the housing, and potting compound, with which the interior space of the housing is cast. In accordance with this disclosure provision is made for the transformer to be covered by a mat, which is embedded in the potting compound.Type: GrantFiled: April 15, 2019Date of Patent: March 21, 2023Assignee: BorgWarner Ludwigsburg GmbHInventors: Sven Schumm, Manfred Adolf, Timo Stifel, Dirk Wüstenhagen, Manuel Bauer, Alexander Stark
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Patent number: 11527355Abstract: A primary coil former for an ignition coil has a winding carrier surface configured for a primary coil wound thereon. Two primary winding stops limit the winding carrier surface at first and second axial ends of the carrier surface, respectively. Two holders are formed at the first axial end, each configured for holding one end of a winding wire. Two deflection domes are formed at the second axial end, one of the domes configured for guiding a winding wire back to the winding carrier surface for a clockwise winding and the other dome configured for guiding a winding wire back to the winding carrier surface for a counterclockwise winding. A groove in the winding carrier surface receives a winding wire which leads from one of the ends of the winding carrier surface up to a gap between the two deflection domes at the opposite end of the winding carrier surface.Type: GrantFiled: November 15, 2019Date of Patent: December 13, 2022Assignee: BorgWarner Ludwigsburg GmbHInventors: Sven Schumm, Manfred Adolf, Timo Stifel, Dirk Wüstenhagen, Manuel Bauer, Alexander Stark
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Patent number: 11493235Abstract: Described is a liquid heater having a housing, in which a flow channel runs from an inlet to an outlet, a heating resistor arranged within the housing for heating liquid flowing through the flow channel, control electronics which are arranged in an interior space of the housing, the interior space being sealed off from the flow channel, and a plug connector attached to the housing. Provided according to this disclosure, the plug connector has a vent duct which is closed by a membrane and which leads to the interior space sealed against the ingress of liquid, in which interior space the control electronics are arranged.Type: GrantFiled: September 16, 2020Date of Patent: November 8, 2022Assignee: BorgWarner Ludwigsburg GmbHInventors: Nicolaus Wulff, Sven Schumm, Christian Pottiez, Timo Stifel
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Patent number: 11357114Abstract: What is described is a mounting aid for mounting electrical components, in particular electrolytic capacitors or chokes, on a printed circuit board, said mounting aid comprising a body, which has compartments for receiving the electrical components, wherein the compartments have a base with openings for the insertion of connection wires of the electrical components, and metal parts fastened to the body, which metal parts each form at least one contact pin on the underside of the body and each from a busbar for connection to electrical components in a plurality of compartments of the body.Type: GrantFiled: March 6, 2018Date of Patent: June 7, 2022Assignee: BorgWarner Ludwigsburg GmbHInventors: Sisay Tadele, Helmut Hoppe, Alexander Dauth, Gerd Bräuchle
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Patent number: 11317477Abstract: Disclosed is a heating device comprising a plate-shaped ceramic PTC resistor having a thickness, a front side, a back side and narrow sides, wherein the distance from the front side to the back side equals the thickness, and a first contact element and a second contact element, which are electrically contacting the PTC resistor. The PTC resistor is electrically contacted by the contact elements on opposite narrow sides.Type: GrantFiled: March 15, 2019Date of Patent: April 26, 2022Assignee: BorgWarner Ludwigsburg GmbHInventors: Cian McCarthy, Thomas O'Carroll, Katherine O'Sullivan, Stephen Sweeney, Ivan Morris, Kevin Dukes
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Patent number: 11274647Abstract: Described is a method for regulating the temperature of a glow plug of an internal combustion engine, wherein a target resistance is determined from a target temperature by means of a resistance temperature characteristic of the glow plug and the actual resistance of the glow plug is regulated to the target resistance, the glow plug is heated to determine the resistance temperature characteristic of the glow plug, and thereby determining a resistance gradient and an electrical resistance of the glow plug is measured before the heating or at a defined time during the heating, using both the measured resistance and the resistance gradient, the resistance temperature characteristic is determined.Type: GrantFiled: July 12, 2018Date of Patent: March 15, 2022Assignee: BorgWarner Ludwigsburg GmbHInventor: Jörg Stöckle
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Patent number: 11262393Abstract: A method is described for determining the resistance temperature characteristic of a ceramic glow plug, wherein the glow plug is heated at a specified power, wherein before the heating it is first determined whether the glow plug is an aged glow plug, and then, if the glow plug has not been detected as an aged glow plug, the glow plug is heated at a first specified power and the resistance value thereby achieved is assigned to a temperature that is anticipated to be the final temperature when heating a factory-outlet glow plug at this first power, or if the glow plug has been detected as an aged glow plug, the glow plug is heated at a reduced power which is smaller than the first power, and the resistance value achieved thereby is assigned to the same temperature that is also anticipated when heating a factory-outlet glow plug at the first power.Type: GrantFiled: March 20, 2020Date of Patent: March 1, 2022Assignee: BorgWarner Ludwigsburg GmbHInventors: Karsten Volland, Karen Gonzalez, Jörg Stöckle, Andreas Klingebiel
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Patent number: 11197349Abstract: Disclosed is a heating rod comprising a ceramic heating element, a strip shaped contact sheet, and a housing in which the heating element and the contact sheet are arranged. The contact sheet is coated with nickel.Type: GrantFiled: April 13, 2017Date of Patent: December 7, 2021Assignee: BorgWarner Ludwigsburg GmbHInventors: Anthony Maher, Thomas O'Carroll, Kevin Dukes
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Patent number: 11195654Abstract: An inventive ignition coil has a transformer that includes a primary coil, a secondary coil and a core formed from stacked metal sheets. A plastic frame holds the sheets. A housing surrounds an interior in which the transformer is arranged and the interior is sealed with an electrically insulating casting compound. The housing comprises an interior wall bounding bounds a compartment in which a part of the core is arranged, the part of the core being outside the primary coil and the secondary coil.Type: GrantFiled: November 15, 2019Date of Patent: December 7, 2021Assignee: BorgWarner Ludwigsburg GmbHInventors: Sven Schumm, Manfred Adolf, Timo Stifel, Dirk Wüstenhagen, Manuel Bauer, Alexander Stark
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Patent number: 11181444Abstract: A method for detecting glow plug replacement or an aging glow plug. The glow plugs are heated and monitored. When a threshold value is reached for a first glow plug, a first value of a temperature-dependent variable is measured for all other glow plugs and is stored as reference values associated with the first glow plug. This process is repeated until reference values associated with each glow plug have been determined and stored for each glow plug. The process is repeated to determine a set of comparative values. The comparative values are compared with the reference values. A deviation of a comparative from a reference value of less than a specified tolerance value is considered an agreement. The inventive process concludes which of the glow plugs of the engine are unaltered and which have a resistance-temperature characteristic that has been altered to an extent indicating replacement, aging or a defect.Type: GrantFiled: March 3, 2020Date of Patent: November 23, 2021Assignee: BorgWarner Ludwigsburg GmbHInventors: Karen Gonzalez, Karsten Volland, Jörg Stöckle, Andreas Klingebiel
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Patent number: 11051365Abstract: A heating rod having a plurality of ceramic heating elements, a first strip-shaped contact sheet, a second strip-shaped contact sheet, and a housing in which the plurality of heating elements and the contact sheets are arranged. The first contact sheet electrically contacts only a part of the plurality of the heating elements, and the second contact sheet electronically contacts a second part of the plurality of the heating elements.Type: GrantFiled: April 13, 2017Date of Patent: June 29, 2021Assignee: BorgWarner Ludwigsburg GmbHInventors: Anthony Maher, Thomas O'Carroll, Kevin Dukes, Orla O'Connor