Abstract: A hydraulic transmission pump assembly includes a pump adapted to provide fluid under pressure to predetermined components in a transmission, an electric motor operatively coupled to the pump, and a line pressure control device in electrical communication with the electric motor. The line pressure control device is operable to control the electric motor as to cause it to drive the pump when engine speeds are below a predetermined level such that the pump provides fluid at a predetermined volume and pressure to the transmission during this operating condition. A differential gear assembly is also included that is interposed between an engine and the electric motor, the differential gear assembly acting to drive both the pump and the electric motor when engine speeds are above the predetermined level such that the pump provides fluid at a predetermined volume and pressure to the transmission and the electric motor provides generated electricity.

Abstract: A method for controlling a solenoid using a single coil solenoid for both course and fine adjustment. A resistor or series of resistors may be used in parallel/for current controlled solenoids or in series for voltage controlled solenoids for allowing course or finite control of the solenoids.

Abstract: An electric positional actuator that includes a default device for positioning the actuated device in a default position. The actuator includes an electric motor that controls the rotational position of a shaft through a gear system. When the shaft rotates, it moves a link-bar that actuates the actuated device. A rotational sensor coupled to a printed circuit board detects the position of the shaft, and provide a feedback signal of the shaft's position. The default device includes a spring wrapped around the shaft. When the link bar is rotated away from its default position, one leg of the spring remains in contact with a housing spring boss while the other leg of the spring is in contact with the link bar opposing the movement and trying to return the link-bar to the default position.

Abstract: Chain parts and other steel articles are provided with hard, wear-resistant carbide coatings by tumbling them in a heated retort with a particulate mix which includes a source of vanadium and/or niobium. The steel substrate comprises a steel having at least 0.2% carbon, preferably 0.7-1.2%. Where the chromium content of the steel is 4-12%, preferably 4-8%, the chemical deposition process includes drawing a small amount of chromium from the steel substrate into the vanadium or niobium carbide coating, where it is distributed substantially homogeneously, helping to provide adhesion strength to the coating.

Abstract: In a variable cam timing (VCT) system (10a) which has a feedback control loop wherein an error signal (36) relating to at least one sensed position signal of either a crank shaft position (24a) or at least one cam shaft position (22a) is fed back for correcting a predetermined command signal (12). The system further includes a valve (14) for controlling a relative angular relationship of a phaser (42); and includes a variable force solenoid (20) for controlling a translational movement of the valve (14). An improved control method comprising the steps of: providing a dither signal (38) sufficiently smaller than the error signal (36); as temperature varies, changing at least one parameter relating to the dither signal (38); and applying the dither signal (38) upon the variable force solenoid (20), thereby using the dither signal (38) for overcoming a system hysteresis without causing excessive movement of valve (14).

Abstract: A blade-type tensioner for applying tension to a chain comprising a base, an arcuately shaped blade shoe having a chain sliding face, a spring provided on a back side of the blade shoe, and a guide member. The blade shoe has a proximal end portion and a distal end portion, where the proximal end portion is swingably supported on the base, and the distal end portion is slidably supported on a slide plate of the base. The distal end portion of the blade shoe is guided by a self-aligning action of the slide plate in such a way that the distal end portion is centrally positioned in a lateral direction on the slide plate.

Abstract: A variable cam timing system comprising a VCT locking pin in hydraulic communication with the control circuit of the differential pressure control system (DPCS) is provided. When the control pressure is less than 50% duty cycle the same control signal commands the locking pin to engage and the VCT to move toward the mechanical stop. When the control pressure is greater than 50% duty cycle the locking pin disengages and the VCT moves away from the mechanical stop.

Abstract: A friction material has a plurality of connected sections defined by a plurality of notches therebetween. Each notch has an apex which compensates for tear and compression of the friction material when the friction material is circumferentially placed on a flat surface of an annular core plate. In certain embodiments, a multiple linked loading device places the notched friction material adjacent a core plate to form a clutch plate.

Abstract: A chain having a plurality of inside links and guide links. The plurality of inside links each have a pair of apertures and are interleaved and connected to form rows. The plurality of guide links each have a pair of apertures and are placed outside of alternate rows of interleaved inside links to form guide rows. Connecting pins are received in the apertures and extend across the rows of the chain securing the links together. Spacing elements are found on opposite side of the chain, specifically between the guide links and the adjacent outermost inside links. The spacing elements act to maintain a spaced relationship between each of the guide link sand adjacent outermost inside links. At least one of the spacing elements on one side of the chain is a spring link holding the inside links in compressive frictional contact therebetween.

Abstract: A hydraulic tensioner comprising a hollow plunger having rack teeth formed on a portion of an outer circumferential surface, slidably received in a bore of the housing, where the plunger has an inner space to form a fluid chamber with the bore. A slider housing portion, having an inclined surface, located in the housing, receives a wedge-shaped slider having a ratchet portion adapted to engage with the rack teeth of the plunger and a second side surface. The wedge-shaped slider being slidable along the inclined surface of the slider housing portion in a direction crossing an axial centerline of the plunger. The hydraulic tensioner further includes a first spring biasing the plunger in a protruding direction, and a second spring biasing the slider such that the slider moves along the inclined slide surface of the slider housing portion. A “wedge-effect” prevents the plunger from moving backwards.

Abstract: A silent chain for preventing chordal action without decreasing power transmission efficiency. A link plate 2 of a silent chain includes a pair of teeth and pin apertures. The link plate 2 further includes a protrusion that protrudes in a link thickness direction on the link centerline CL above the pin aperture centerline CP. When the silent chain bends rearwardly or toward a backside, the protrusion of the link plate 2 interferes with the shoulder of each link plate 2′ adjacent to the link plate 2, thereby restricting back bending of the link plates 2, 2′. When the silent chain bends in a meshing direction, the protrusion of the link plate 2 does not interfere with the link plate 2′. In such a way, chordal action or oscillation of a chain span can be restrained without decreasing power transmission efficiency of the silent chain.

Abstract: A phaser which includes a housing and a rotor disposed to rotate relative to each other is provided. The housing has at least one cavity disposed to be divided by a vane rigidly attached to the rotor. The vane divides the cavity into a first chamber and a second chamber. The phaser further includes passages connecting the first and the second chamber, thereby facilitating the oscillation of the vane within the cavity. The phaser includes: a) a valve disposed to form at least two openings for fluid flowing between the first chamber and the second chamber and being disposed to keep at least one opening closed; and b) at least one by-pass disposed to stop or slow down the rotation between the housing and the rotor, thereby allowing a locking mechanism to lock the housing and the rotor together independent of fluid flow.

Abstract: In a Variable Cam Timing (VCT) control system, there are conditions when the system must operate in an open-loop mode, and other situations where closed-loop operation is desired. A number of operating states is provided for VCT control system to switch between the states. A control methodology for switching between these two modes of operation, with minimal disturbances, is described. Further, during switching from open loop to closed loop, a scheme that impedes the impact upon the VCT system is provided.

Abstract: A method for compensating for variable cam timing of an internal combustion engine is provided. The method includes: a) providing a periodical crank pulse signal; b) providing a periodical cam pulse signal; c) determining a segment, wherein the internal combustion engine speed induces a volatile change upon Zphase values; d) dividing the segment into sub-segments; and e) calculating Zphase values of a plurality of points within the sub-segments.

Abstract: A phaser for an internal combustion engine having at least one camshaft. The phaser has a housing and a rotor. The housing has an outer circumference for accepting a drive force and the rotor connects to a camshaft coaxially located within the housing. The housing and the rotor define at least one vane separating chambers, advance and retard. The vane shifts the relative angular position of the housing and the rotor. The phaser also includes a spool valve comprising a spool slidably mounted within in a bore in the rotor. The spool routes operating fluid from a supply of pressurized fluid to the chambers. At least one passage from the supply to the chambers provides makeup fluid. The passage includes a check valve and a restrictor.

Abstract: A method that uses a dither signal for reducing hysteresis effect in a variable cam timing system is provided. The method includes the steps of: a) providing a dither signal having at least two switchable frequencies; b) determining the frequency characteristics of an engine speed; c) determining at least one frequency beating point in relation to a neighborhood of an engine crank RPM values; and d) changing the dither signal frequency when the engine is operating within the neighborhood of the engine crank RPM values. Thereby frequency beating effect is reduced.

Abstract: A variable camshaft phase adjustment device (phaser) for an internal combustion engine having at least one camshaft. The phaser has a housing having an outer circumference for accepting a drive force, and a rotor connected to a camshaft coaxially located within the housing. The housing and the rotor are capable of rotation to shift the relative angular position of the camshaft and the crankshaft. The spool valve comprising a spool slidably mounted within a bore in the rotor. In the spool a chamber is present that has an input communicating with the bore the spool is mounted in, an output communicating with the outside, and an air flow restriction. Hydraulic fluid from the input communicating with the bore is prevented from communicating with the outside by the air flow restriction. The air flow restriction is either in the input communicating with the bore or the output communicating with the outside.

Abstract: A compressor wheel is re-designed to permit die inserts (20), which occupy the air passage and define the blades (4, 5) during a process of forming a wax pattern (21) of a compressor wheel, to be pulled without being impeded by the blades. This modified blade design enables the automated production of wax patterns (21) using simplified tooling. These wax patterns (21) can be used in a large-scale investment casting process, and produce an economical cast titanium compressor wheel which performs aerodynamically at high boost pressure/RPM. The compressor wheel improves low cycle fatigue, withstands high temperatures and temperature changes, and permits operation at high boost pressure ratio while, on the other hand, having low weight, low inertial drag, and high responsiveness.

Abstract: A permeameter provides normal and lateral permeability measurements on porous materials. The permeability measurements can be made on compressed or uncompressed samples and can be made at room temperature or at elevated temperatures. A wide variety of fluids, gas or liquid, can be used as the penetrating test fluid depending on the application and the porosity of porous sample. The penetrating test fluid is forced through the sample under pressure. The load, the fluid displacement, and the time are recorded and used in the calculations of permeability, porosity, pore size distribution, average pore size and the number of pores per unit area.

Abstract: A synchronizer assembly for a vehicle transmission, where the synchronizer assembly is electrically actuated during a shift. The assembly includes a sleeve having an inner surface and an outer surface. A rotor is rotatably mounted to the outer surface of the sleeve and a shift collar is axially mounted to the inner surface of the sleeve. The rotor is threadably coupled to the shift collar so that when the rotor rotates, the shift collar moves in an axial direction relative to the sleeve. An armature coil is electrically coupled to the rotor to cause it to rotate. Keys are rigidly secured to the shift collar to maintain the orientation of the shift collar while it moves. The shift collar locks a shift gear to the transmission output shaft during a shift.