Abstract: An electrical surge arrester is manufactured by securing a stack of metal oxide varistor blocks between end terminations by passing a rod through through-holes in the varistor blocks and securing the ends of the rod to the end terminations. The through-holes are larger than the rod cross-section and a silicone rubber material is injected into the void which otherwise would exist between the rod and the interior surfaces of the through-holes in the varistor blocks. The silicone rubber material is also moulded around the exterior of the stacked varistor blocks and forms a shedded external housing for the arrester. The silicone rubber coatings on the varistor block internal and external surfaces effects a passivation function and means that the passivation coatings normally provided on the surfaces of varistor blocks by their manufacturers at significant cost can be omitted.