Patents Assigned to BSN Medical, Inc.
  • Publication number: 20090054817
    Abstract: A low density fabric substrate for a medical bandaging product. The substrate has a plurality of longitudinally-extending voids formed in the fabric for permitting water penetration through the fabric thickness from one of the major faces to the other major faces. A reactive system is impregnated into or coated onto the substrate and remains stable when maintained in substantially moisture-free conditions and hardens upon exposure to sufficient moisture to form a rigid, self supporting structure. A soft, flexible protective material covers at least one of the major faces of the substrate along its length to provide a cushioning barrier between the substrate and the skin of a patient when the material is in use.
    Type: Application
    Filed: February 3, 2006
    Publication date: February 26, 2009
    Applicant: BSN MEDICAL, INC.
    Inventors: John C. Evans, Shtij Chabba, Martin O'Hara
  • Publication number: 20090036812
    Abstract: A medical bandaging product, including a sleeve formed of moisture-impervious material and sealable to prevent entry of moisture, and a medical material positioned in the sleeve and sealed therein against entry of moisture until use. The medical material is a substrate having two marginal areas of relatively lower modulus yarns and/or a more open knitted structure to provide reduced abrasion against the skin. A reactive system on the substrate remains stable when maintained in substantially moisture-free conditions and hardens upon exposure to sufficient moisture to form a rigid, self supporting structure. A soft, flexible protective material covers at least one of the major faces of the substrate along its length to provide a cushioning barrier between the substrate and the skin of a patient when the material is in use.
    Type: Application
    Filed: February 3, 2006
    Publication date: February 5, 2009
    Applicant: BSN MEDICAL, INC.
    Inventors: Shitij Chabba, Martin O'Hara, John C. Evans
  • Patent number: 7467537
    Abstract: There is provided a testing device for testing the seam of a garment that includes a mechanical abrader frame holding elongate members and a control unit. The mechanically oscillating elongate members are each connected to an actuator located within the frame. A test sample is placed on the elongate members of the mechanical abrader frame. Actuators are attached to the connection rods that extend through openings in the front wall of the frame and attach to each of the elongate members for imparting extending and retracting movement to the elongate member. Each of the actuators has an attachment member affixed to its rear end that permits a support rod to pass therethrough allowing for a degree of rotation about the support rod as the connection rod is extended and retracted. A control unit regulates movement of the elongate members and determines the number of revolutions of the elongate members. A method for testing the seam abrasion of a garment seam is also provided.
    Type: Grant
    Filed: November 4, 2005
    Date of Patent: December 23, 2008
    Assignee: BSN Medical, Inc.
    Inventor: Serge Levine
  • Patent number: 7452341
    Abstract: A medical bandaging product, including a package formed of a moisture-impervious material and sealable to prevent entry of moisture. A medical bandage is positioned within the package in substantially moisture-free conditions and sealed therein against moisture until use. The medical bandage is constructed of a fabric having a pair of opposed, major surfaces and a reactive system impregnated into or coated onto the fabric. The reactive system remains stable when maintained in substantially moisture-free conditions and hardens upon exposure to sufficient moisture to form a self-supporting structure having an immobilization value of less than about 43. The fabric is preferably knitted.
    Type: Grant
    Filed: March 1, 2004
    Date of Patent: November 18, 2008
    Assignee: BSN Medical, Inc.
    Inventor: John C. Evans
  • Publication number: 20080082035
    Abstract: The present invention provides an undercast liner for being applied to an anatomical shape of a patient and overlaid with a cast material. The undercast liner includes an elongate fabric having two opposing faces and an intermediate spacer area that both separates and interconnects the opposed faces. The liner is constructed at least in part of hydrophobic, water resistant monofilament yarn for providing enhanced water resistance, light weight, breathability and resistance to collapse and degradation due to moisture and bacteria during extended use of the liner. The liner has sufficient stretch in both a length-wise and width-wise direction to facilitate conforming the undercast liner around the anatomical shape without wrinkling during application.
    Type: Application
    Filed: September 28, 2007
    Publication date: April 3, 2008
    Applicant: BSN MEDICAL, INC.
    Inventor: John Evans
  • Publication number: 20070276302
    Abstract: A medical bandaging product fabricated of a rib-knitted fabric constructed of synthetic yarns selected from the group of acrylic, polyester and polypropylene yarns. An elastic yarn provides elasticity to the fabric, and an effective amount of a water repelling treatment is applied to the fabric for imparting water-repellent characteristics. The fabric may be used as a cast liner or as a protective wrapping of a splint product.
    Type: Application
    Filed: October 29, 2003
    Publication date: November 29, 2007
    Applicant: BSN Medical, Inc.
    Inventors: John Evans, Martin O'Hara
  • Publication number: 20070243385
    Abstract: An undercast padding for being placed on an injured limb before application of a cast (10). The padding includes an elongate foam substrate layer (11) having first and second major sides and first and second opposed side edges, first and second moisturebreathable film layers (12, 13) applied to the first and second major sides, the first and second opposed side edges remaining uncovered by the first and second films, and an array of ventilation holes (16, 15) formed in spaced-apart relation to each other through the foam substrate layer and first and second film layers. The array of ventilation holes (16, 15) preferably is formed of first and second rows of longitudinally spaced-apart holes extending along the length of the substrate layer in closely spaced-apart relation to the respective first and second opposed side edges.
    Type: Application
    Filed: February 18, 2005
    Publication date: October 18, 2007
    Applicant: BSN MEDICAL, INC.
    Inventors: John Evans, Shitij Chabba
  • Publication number: 20070135744
    Abstract: A medical bandaging product, including a package formed of a moisture-impervious material and sealable to prevent entry of moisture. A medical bandage is positioned within the package in substantially moisture-free conditions and sealed therein against moisture until use. The medical bandage is constructed of a fabric having a pair of opposed, major surfaces and a reactive system impregnated into or coated onto the fabric. The reactive system remains stable when maintained in substantially moisture-free conditions and hardens upon exposure to sufficient moisture to form a self-supporting structure having an immobilization value of less than about 43. The fabric is preferably knitted.
    Type: Application
    Filed: March 1, 2004
    Publication date: June 14, 2007
    Applicant: BSN MEDICAL, INC.
    Inventor: John Evans
  • Patent number: 7160263
    Abstract: An ankle brace of the type adapted to extend along the lateral and medial aspects of an injured ankle and lower leg for supporting the ankle during healing. A medial and lateral side support are provided for extending along the respective medial lateral aspects of the ankle and lower leg and includes an elongate, rigid support members, each having a lower end of sufficiently narrow width and thinness to fit inside a shoe being worn by a wearer of the brace, A soft, flexible perimeter edge portion is mechanically adhered to and extends outwardly in overlapping, non-interfitting relation to the support members for protecting the leg and ankle from irritation resulting from contact with edges of the support members. A connector connects the medial side support and lateral side support together at their respective lower ends and extend under the foot of the wearer of the brace.
    Type: Grant
    Filed: April 15, 2003
    Date of Patent: January 9, 2007
    Assignee: BSN Medical, Inc.
    Inventors: John C. Evans, Martin O'Hara
  • Publication number: 20060200058
    Abstract: A cast tape or medical bandaging product formed from a resin-coated or impregnated fabric material that includes a knitted substrate having a combination of non-fiberglass high and low tenacity yarns such as polypropylene, polyester and elastomer. The polypropylene and polyester yarns have a high number of filaments, typically 48 to 90 filaments. This significantly improves the surface area of the fabric, that helps help to hold the curable resin onto the fabric and avoids pooling. This in turn improves lamination layer-to-layer and gives the substrate high strength.
    Type: Application
    Filed: December 13, 2005
    Publication date: September 7, 2006
    Applicant: BSN MEDICAL, INC.
    Inventor: John Evans
  • Patent number: 7048708
    Abstract: A bandage comprising a weft insertion fabric, in particular a light compression bandage which is a non-laminated and/or single layer bandage comprising a weft insertion fabric or a conformable bandage that essentially consists of a weft insertion fabric, and a method of treating venuous leg, lymphodoema, muscle strain or muscle sprain, which comprises applying such a bandage.
    Type: Grant
    Filed: April 24, 2001
    Date of Patent: May 23, 2006
    Assignee: BSN Medical, Inc.
    Inventors: John Christopher Evans, Keith Clapham
  • Publication number: 20060079819
    Abstract: An orthopedic splint utilizing a polyurethane-based chemical system encapsulated in an envelope that hardens to form a splint. The orthopedic splint includes an envelope for containing a first component and a second component of maintained separate from each other within the envelope. A hardened splint is formed by causing the first component and the second component to mix in the envelope.
    Type: Application
    Filed: March 29, 2005
    Publication date: April 13, 2006
    Applicant: BSN Medical, Inc.
    Inventors: John Evans, Shitij Chabba, Martin O'Hara
  • Publication number: 20060009721
    Abstract: A substrate for a medical bandaging material is a warp knitted fabric in which the chain stitches are constructed from fiberglass yarns and the inlay stitch is constructed from an inelastic low modulus polymeric yarn, such that fraying and unraveling of a cut edge of the substrate is prevented. The medical bandaging product includes the substrate impregnated or coated with a moisture-curable resin and optionally covered with a tubular hydrophobic wrapping. The bandaging product is stored in a moisture-proof container before use.
    Type: Application
    Filed: November 25, 2003
    Publication date: January 12, 2006
    Applicant: BSN Medical, Inc.
    Inventor: John Evans
  • Publication number: 20050267392
    Abstract: A medical bandaging product for being dispensed in predetermined lengths suitable for a given medical use, and includes an elongate sleeve formed of moisture-impervious material and sealable to prevent entry of moisture and an elongate medical material positioned in the sleeve and sealed therein against entry of moisture until use. The medical material includes a substrate formed of a single thickness layer formed of first yarns. The second yarns are integrated into the single thickness layer of the first yarns. The second yarns are high-strength, high modulus fibers for increasing the strength and dimensionally stabilizing the substrate. A reactive system is impregnated into or coated onto the substrate, the system remaining stable when maintained in substantially moisture-free conditions and hardening upon exposure to sufficient moisture to form a rigid, self supporting structure.
    Type: Application
    Filed: February 4, 2004
    Publication date: December 1, 2005
    Applicant: BSN Medical, Inc
    Inventor: John Evans
  • Patent number: 6835182
    Abstract: A wrist splint assembly for being custom-fitted to a hand and wrist to be supported. The wrist splint assembly includes a first splint for being positioned against and formed to the volar aspect of the hand and wrist, and a second splint for being positioned against and formed to the dorsal aspect of the hand and wrist. Each of the first and second splints defines a concave side edge extending inwardly toward the longitudinal axis of the splint for permitting ease of movement of the thumb and associated carpometacarpal joint of the hand against which the splint is positioned. Each splint also includes an inner cushion layer, an initially flexible intermediate layer overlying the inner cushion layer, and a flexible outer layer.
    Type: Grant
    Filed: March 5, 2003
    Date of Patent: December 28, 2004
    Assignee: BSN Medical, Inc.
    Inventor: Thomas D. Darcey
  • Patent number: 6780162
    Abstract: A medical bandaging product having a moisture curable hardening agent and a flexible liquid-permeable braided and/or tubular fabric substrate for casting or splinting, a method of manufacture of such a medical bandaging product, and a bandaging system comprising such a bandaging product within a moisture impervious package with means for resealing the package.
    Type: Grant
    Filed: January 22, 2002
    Date of Patent: August 24, 2004
    Assignee: BSN Medical, Inc.
    Inventors: Neill Malcolm Pounder, Julian Anthony Webb, Steven David Hutcheon
  • Patent number: 6756467
    Abstract: A resin system including a water curable isocyanate functionalized prepolymer, a first catalyst chemically bound-in to the prepolymer, and a second catalyst soluble in water and insoluble in the prepolymer.
    Type: Grant
    Filed: March 5, 2002
    Date of Patent: June 29, 2004
    Assignee: BSN Medical, Inc.
    Inventor: Michael Francis Shelvey
  • Patent number: 6719710
    Abstract: A medical bandaging product in roll form for being dispensed in predetermined lengths suitable for a given medical use, and including an elongate sleeve formed of moisture-impervious material and sealable to prevent entry of moisture, and an elongate medical bandage material substantially the same length as the sleeve and positioned in the sleeve in a single length along the length of the sleeve and sealed therein against entry of moisture until use. The medical bandage material includes a substrate and a reactive system impregnated into or coated onto the substrate. The system remains stable when maintained in substantially moisture-free conditions and hardens upon exposure to sufficient moisture to form a rigid, self supporting structure. A protective liner sheet encloses the substrate along its length and forms a barrier between the substrate and the sleeve during storage, and is optionally removable after removal of the medical bandage material from the sleeve and prior to application to a patient.
    Type: Grant
    Filed: January 12, 2001
    Date of Patent: April 13, 2004
    Assignee: BSN Medical, Inc.
    Inventor: Thomas D. Darcey
  • Patent number: 6712780
    Abstract: A knee immobilizer for being custom-formed to the shape of a knee while flexible and upon hardening providing a rigid, knee-supporting custom fit. The knee immobilizer includes an elongate splint with a substrate impregnated or coated with a reactive system. The system hardens upon exposure to moisture to form a rigid, self-supporting structure. A flexible cover overlies the substrate for forming an integrated splint structure for being molded while flexible to an aspect of the knee. A bandage extends around the knee for holding the splint in a supporting position on the knee. A splint support cooperates with the splint and the bandage for maintaining the splint on the bandage in a conforming shape against the knee and substantially immobilizing the knee in a predetermined position.
    Type: Grant
    Filed: October 15, 2002
    Date of Patent: March 30, 2004
    Assignee: BSN Medical Inc.
    Inventor: Thomas D. Darcey
  • Patent number: 6673030
    Abstract: An Orthopaedic Plaster of Paris bandage (10) comprising a water resistant layer of material (50; 60) on at least one face of the bandage (10) which allows the bandage (10) to be cured by water but once the bandage (10) is set, the bandage (10) is water resistant against disintegration.
    Type: Grant
    Filed: February 11, 2002
    Date of Patent: January 6, 2004
    Assignee: BSN Medical, Inc.
    Inventor: Claire Peel