Abstract: A DC Power Plant converts an alternating current power input to a DC voltage to supplied to a load may have an associated storage-battery module to provide continued power to the load when there is an interruption of the alternating current power input. When power is restored to the DC Power Plant, the battery module needs to be recharged to replace the energy depleted during the power interruption. The value of the recharging current is controlled such that the recommended recharging rate is not exceeded by comparing the measured recharging current with a predetermined set-point value and determine an error value which is modified by a first and a second shaping function to control the DC voltage output, where the selection between the first and the second shaping function is approximately at the state of recharging when the battery transitions to a charging state.

Abstract: An apparatus, system and method of controlling the supply of DC current from a power source to an electrical load provides for a protective circuit that senses the characteristics of the connected load prior to permitting the enablement of a switch connecting the supply and the load. A voltage arising from applying a constant current to the load during a time period is compared with a predetermined threshold determined by the intended capacity of the switch so that, when closed, the current through the switch is compatible with the switch. The protective circuit may be used in conjunction with semiconductor switches, electromechanical contactors or relays. A plurality of such devices may be incorporated in an enclosure and controlled by logic so as to manage the supply of power from a power source to a plurality of electrical loads having differing power requirements.

Abstract: An apparatus, system and method of efficiently configuring a power distribution system includes the provision of a dual-bus power distribution assembly, each bus of which may be connected to power sources and where the circuit breakers are adapted such that power from either of the two buses can be routed to an electrical load to provide redundant or non-redundant power, as required. Each circuit breaker position is capable of being configured to connect between either of the two buses and an individual load equipment supply bus. The circuit breaker may be a plug-in type where one of the terminals is adapted by a part that may be installed in one of two orientations. In the first orientation a first bus is connected to the individual load equipment supply bus and in the second orientation the second bus is connected to the individual load equipment supply bus.

Abstract: Where an Uninterruptable Power Supply (UPS) is used in a system to ensure highly reliable power supply to an electronic system, occasional maintenance or repair of the UPS or its storage batteries may be required. Effecting this servicing while ensuring that the utility power continues to be supplied to the load may involve a Maintenance Bypass Assembly (MBA) comprising a plurality of manually-operated circuit breakers. The possibility of an incorrect actuation of such circuit breakers is precluded by the coordination of a plurality of electromechanically actuated circuit breakers in communication with a controller that may store a table of permitted state transitions and sequences for safe operation. Such operation may be confirmed by one or more sensors monitored by the controller.

Abstract: An apparatus, system and method of efficiently configuring a power distribution system includes the provision of a dual-bus power distribution assembly, each bus of which may be connected to power sources and where the circuit breakers are adapted such that power from either of the two buses can be routed to an electrical load to provide redundant or non-redundant power, as required. Each circuit breaker position is capable of being configured to connect between either of the two buses and an individual load equipment supply bus. The circuit breaker may be a plug-in type where one of the terminals is adapted by a part that may be installed in one of two orientations. In the first orientation a first bus is connected to the individual load equipment supply bus and in the second orientation the second bus is connected to the individual load equipment supply bus.

Abstract: Where an Uninterruptable Power Supply (UPS) is used in a system to ensure highly reliable power supply to an electronic system, occasional maintenance or repair of the UPS or its storage batteries may be required. Effecting this servicing while ensuring that the utility power continues to be supplied to the load may involve a Maintenance Bypass Assembly (MBA) comprising a plurality of manually-operated circuit breakers. The possibility of an incorrect actuation of such circuit breakers is precluded by the coordination of a plurality of electromechanically actuated circuit breakers in communication with a controller that may store a table of permitted state transitions and sequences for safe operation. Such operation may be confirmed by one or more sensors monitored by the controller.

Abstract: Where an Uninterruptable Power Supply (UPS) is used in a system to ensure highly reliable power supply to an electronic system, occasional maintenance or repair of the UPS or its storage batteries may be required. Effecting this servicing while ensuring that the utility power continues to be supplied to the load may involve a Maintenance Bypass Assembly (MBA) comprising a plurality of manually-operated circuit breakers. The possibility of an incorrect actuation of such circuit breakers is precluded by the coordination of a plurality of electromechanically actuated circuit breakers in communication with a controller that may store a table of permitted state transitions and sequences for safe operation. Such operation may be confirmed by one or more sensors monitored by the controller.

Abstract: An apparatus, system and method of controlling the supply of DC current from a power source to an electrical load provides for a protective circuit that senses the characteristics of the connected load prior to permitting the enablement of a switch connecting the supply and the load. A voltage arising from applying a constant current to the load during a time period is compared with a predetermined threshold determined by the intended capacity of the switch so that, when closed, the current through the switch is compatible with the switch. The protective circuit may be used in conjunction with semiconductor switches, electromechanical contactors or relays. A plurality of such devices may be incorporated in an enclosure and controlled by logic so as to manage the supply of power from a power source to a plurality of electrical loads having differing power requirements.

Abstract: Where an Uninterruptable Power Supply (UPS) is used in a system to ensure highly reliable power supply to an electronic system, occasional maintenance or repair of the UPS or its storage batteries may be required. Effecting this servicing while ensuring that the utility power continues to be supplied to the load may involve a Maintenance Bypass Assembly (MBA) comprising a plurality of manually-operated circuit breakers. The possibility of an incorrect actuation of such circuit breakers is precluded by the coordination of a plurality of electromechanically actuated circuit breakers in communication with a controller that may store a table of permitted state transitions and sequences for safe operation. Such operation may be confirmed by one or more sensors monitored by the controller.

Abstract: An apparatus and method of mounting storage batteries are presented in which batteries in multiple tiers may be easily accessed for installation and servicing. A battery cabinet or relay rack has provision for multiple tiers of batteries spaced so that batteries may be inserted in each tier. The batteries are supported by a tray or other structure so that they are positioned to permit top access to the battery terminals mounted on the front or front to surfaces of the battery. Tiers are positioned further from the front of the relay rack as the height of the tier increases.

Abstract: A system and method for monitoring the status of a system of battery strings is described. The battery string current is measured by a current sensor urged into contact with a metallic element in which the battery string current is flowing. The time history of the battery string current and voltage is interpreted to determine whether the battery string is discharging, charging or in a fully charged state. A moving average current in the charging state is used to establish a threshold for determining whether a thermal runaway condition exists. The moving average is maintained at the value that existed at a time when the battery string has been disconnected from the system current bus.

Abstract: Storage batteries connected in series in an uninterruptable or back-up power supply system may have voltage potential differences between exposed terminals or conductors that exceed safety limits. A demountable insulating shield having apertures may be positioned so that the series string may be broken into a plurality of series sub-strings having a lesser potential difference has a cover over the aperture through which the series string configuration may be connected and disconnected. The cover may be an insulating material removably fastened to the insulating shield or a sliding cover that is captivated to the insulating shield. When the series string has been divided in to the sub-strings, the insulating shield may be demounted from the structure housing the batteries so that the batteries or their connections may be serviced.

Abstract: A system and method for monitoring the status of a system of battery strings is described. The battery string current is measured by a current sensor urged into contact with a metallic element in which the battery string current is flowing. The time history of the battery string current and voltage is interpreted to determine whether the battery string is discharging, charging or in a fully charged state. A moving average current in the charging state is used to establish a threshold for determining whether a thermal runaway condition exists. The moving average is maintained at the value that existed at a time when the battery string has been disconnected from the system current bus.

Abstract: Storage batteries connected in series in an uninterruptable or back-up power supply system may have voltage potential differences between exposed terminals or conductors that exceed safety limits. A demountable insulating shield having apertures may be positioned so that the series string may be broken into a plurality of series sub-strings having a lesser potential difference has a cover over the aperture through which the series string configuration may be connected and disconnected. The cover may be an insulating material removably fastened to the insulating shield or a sliding cover that is captivated to the insulating shield. When the series string has been divided in to the sub-strings, the insulating shield may be demounted from the structure housing the batteries so that the batteries or their connections may be serviced.

Abstract: Storage batteries connected in series in an uninterruptible or back-up power supply system may have voltage potential differences between exposed terminals or conductors that exceed safety limits. A demountable insulating shield having apertures may be positioned so that the series string may be broken into a plurality of series sub-strings having a lesser potential difference has a cover over the aperture through which the series string configuration may be connected and disconnected. The cover may be an insulating material removably fastened to the insulating shield or a sliding cover that is captivated to the insulating shield. When the series string has been divided in to the sub-strings, the insulating shield may be demounted from the structure housing the batteries so that the batteries or their connections may be serviced.

Abstract: An apparatus and method of mounting storage batteries are presented in which batteries in multiple tiers may be easily accessed for installation and servicing. A battery cabinet or relay rack has provision for multiple tiers of batteries spaced so that batteries may be inserted in each tier. The batteries are supported by a tray or other structure so that they are positioned to permit top access to the battery terminals mounted on the front or front to surfaces of the battery. Tiers are positioned further from the front of the relay rack as the height of the tier increases.

Abstract: An equipment cabinet having a corrugation in the side panels is disclosed. The panels are affixed to a base by bolting or welding so as to be disposed opposite each other. Holes are provided in opposing surfaces the so that cross members may be secured in a position between the opposing side panels of the cabinet to form a support structure for equipment, such as batteries. Equipment may also be attached using mounting brackets. An equipment retaining bracket includes a retaining cross member, an L-shaped bracket and a bolt to joint the retaining cross member and the L-shaped bracket so as to secure the battery in two dimensions. Retaining brackets may be provided at the front and the rear surfaces of the equipment and, in cooperation with the cross members, retain the equipment in the cabinet.

Abstract: An equipment cabinet having a corrugation in the side panels is disclosed. The panels are affixed to a base by bolting or welding so as to be disposed opposite each other. Holes are provided in opposing surfaces the so that cross members may be secured in a position between the opposing side panels of the cabinet to form a support structure for equipment, such as batteries. Equipment may also be attached using mounting brackets. An equipment retaining bracket includes a retaining cross member, an L-shaped bracket and a bolt to joint the retaining cross member and the L-shaped bracket so as to secure the battery in two dimensions. Retaining brackets may be provided at the front and the rear surfaces of the equipment and, in cooperation with the cross members, retain the equipment in the cabinet.

Abstract: An equipment cabinet having a corrugation in the side panels is disclosed. The panels are affixed to a base by bolting or welding so as to be disposed opposite each other. Holes are provided in opposing surfaces the so that cross members may be secured in a position between the opposing side panels of the cabinet to form a support structure for equipment, such as batteries. Equipment may also be attached using mounting brackets. An equipment retaining bracket includes a retaining cross member, an L-shaped bracket and a bolt to joint the retaining cross member and the L-shaped bracket so as to secure the battery in two dimensions. Retaining brackets may be provided at the front and the rear surfaces of the equipment and, in cooperation with the cross members, retain the equipment in the cabinet.

Abstract: A system and method for monitoring the status of a system of battery strings is described. The system includes a current sensor for each of the battery strings, and a controller configured to compare the measured current with criteria to determine whether the battery is in a thermal runaway state. Prior to entering the thermal runaway state the battery current characteristics may indicate other less serious states. Warning messages are provided for selected events, and the battery string is disconnected from the remainder of the system when a thermal runaway state is encountered. The system may provide a local indication of status and may also interface with a communications network to provide for remote monitoring.