Patents Assigned to Calderys France
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Publication number: 20250051239Abstract: A castable refractory composition comprises: a cement-free refractory particulate composition; and a sol binder; wherein the castable refractory composition comprises a metaphosphate-providing component and/or an orthophosphate-providing component.Type: ApplicationFiled: December 9, 2022Publication date: February 13, 2025Applicant: CALDERYS FRANCEInventors: Patrick Malkmus, Sebastien Duguet
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Patent number: 12122718Abstract: Methods for increasing the stability of a slag using a source of silica and a source of boron ions, and compositions for use in said methods.Type: GrantFiled: April 22, 2020Date of Patent: October 22, 2024Assignee: CALDERYS FRANCEInventors: Klaus Schulz, Hervé Tavernier
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Patent number: 11608300Abstract: The present invention relates to a sintering agent for dry particulate refractory compositions and dry particulate refractory compositions. The use of dry particulate refractory compositions also form part of the present invention.Type: GrantFiled: June 27, 2017Date of Patent: March 21, 2023Assignee: Calderys France S.A.S.Inventors: Romain Techer, Jérôme Soudier
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Patent number: 9981882Abstract: The present invention relates to a porous aggregate, comprising Al2O3, SiO2 and optionally Fe2O3, having a d50 of equivalent pore diameter between 1 ?m or more and 50 ?m or below and a total porosity between 20% and 60%, for use in the formation of monolithic refractories. Also part of the invention is a method of formation for said aggregates, their use in the formation of monolithic refractories and monolithic refractories comprising such aggregates.Type: GrantFiled: December 12, 2014Date of Patent: May 29, 2018Assignee: Calderys FranceInventors: Jérôme Soudier, Camille Dromain
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Patent number: 9938193Abstract: A castable refractory composition may include from 5% to 95% by weight of alumina, aluminosilicate, or mixtures thereof; from 0.5% to 1.5% by weight alkaline earth metal oxide and/or hydroxide, and 0.1% to 5% by weight of silica having a surface area of at least about 10 m2/g. The refractory composition may include no more than 0.5% by weight of cementitious binder. The refractory composition may release less than 25 cm3 of hydrogen gas per kilogram of castable refractory composition upon addition of water. The refractory compositions may set on addition of water.Type: GrantFiled: September 20, 2016Date of Patent: April 10, 2018Assignee: Calderys FranceInventor: Jerome Soudier
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Patent number: 9683782Abstract: Methods for forming monolithic refractory compositions may include providing a particulate refractory composition including 2 to 90 mass-% alumina, aluminosilicate, or mixtures thereof; 2 to 70 mass-% silicon carbide; 2 to 10 mass-% carbon; 1 to 10 mass-% Si powder; 1 to 3 mass-% microsilica; and up to 5 mass-% ferrosilicon. The methods may further include adding an amount of water to the particulate refractory composition to form a uniform mixture, installing the uniform mixture and allowing it to set, such that the monolithic refractory composition is required, and heat-treating the set mixture at a temperature no higher than 1200° C. under atmospheric conditions to form a monolithic refractory composition. The methods may optionally include heat-treating the obtained monolithic refractory composition to form silicon carbide whiskers within the monolithic refractory composition.Type: GrantFiled: April 17, 2014Date of Patent: June 20, 2017Assignee: Calderys FranceInventors: Patrick Malkmus, Jerome Soudier
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Patent number: 9604882Abstract: A particulate composition for use in alumina-magnesia spinel forming dry vibratable mixtures may include, based on the total weight of the particulate composition, from 95 to 99.9 wt % of a mixture of particulate Al2O3 and particulate MgO, and from 0.1 to 5 wt % binding agent, wherein at least a portion of the particles of said mixture of particulate Al2O3 and particulate MgO is present in the particulate composition as a coating of particles on the surface of other particles. Methods of producing and using the particulate composition are also described.Type: GrantFiled: May 12, 2014Date of Patent: March 28, 2017Assignee: Calderys FranceInventor: Jerome Soudier
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Publication number: 20170008805Abstract: A castable refractory composition may include from 5% to 95% by weight of alumina, aluminosilicate, or mixtures thereof; from 0.5% to 1.5% by weight alkaline earth metal oxide and/or hydroxide, and 0.1% to 5% by weight of silica having a surface area of at least about 10 m2/g. The refractory composition may include no more than 0.5% by weight of cementitious binder. The refractory composition may release less than 25 cm3 of hydrogen gas per kilogram of castable refractory composition upon addition of water. The refractory compositions may set on addition of water.Type: ApplicationFiled: September 20, 2016Publication date: January 12, 2017Applicant: Calderys FranceInventor: JEROME SOUDIER
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Patent number: 9476646Abstract: A castable refractory composition may include from 5% to 95% by weight of alumina, aluminosilicate, or mixtures thereof; up to 70% by weight silicon carbide; up to 10% by weight carbon; from 0.1% to 5% by weight alkaline earth metal oxide and/or hydroxide; and from 0.1% to 5% by weight of silica having a surface area of at least about 10 m2/g. The refractory composition may further include no more than 0.5% by weight of cementitious binder, and the refractory composition may not release a significant amount of hydrogen gas upon addition of water. The refractory composition may set on addition of water. An installable refractory lining may be formed using the composition and a method including at least one of casting, self-flowing, wet shotcreeting, rodding, cast-vibrating, spraying, conventional dry gunning, or high density gunning the castable refractory composition, and setting and drying the composition.Type: GrantFiled: August 30, 2012Date of Patent: October 25, 2016Assignee: Calderys FranceInventor: Jerome Soudier
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Publication number: 20160122249Abstract: A particulate composition for use in alumina-magnesia spinel forming dry vibratable mixtures may include, based on the total weight of the particulate composition, from 95 to 99.9 wt % of a mixture of particulate Al2O3 and particulate MgO, and from 0.1 to 5 wt % binding agent, wherein at least a portion of the particles of said mixture of particulate Al2O3 and particulate MgO is present in the particulate composition as a coating of particles on the surface of other particles. Methods of producing and using the particulate composition are also described.Type: ApplicationFiled: May 12, 2014Publication date: May 5, 2016Applicant: Calderys FranceInventor: JEROME SOUDIER