Patents Assigned to Carbon Engineering Ltd.
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Patent number: 11667538Abstract: Techniques for growing crystalline calcium carbonate solids such that the crystalline calcium carbonate solids include a volume of 0.0005 mm3 to 5 mm3, include a slaker to react quicklime (CaO) and a low carbonate content fluid to yield a slurry of primarily slaked lime (Ca(OH)2); a fluidized-bed reactive crystallizer that encloses a solid bed mass and includes an input for a slurry of primarily slaked lime, an input for an alkaline solution and carbonate, and an output for crystalline calcium carbonate solids that include particles and an alkaline carbonate solution; a dewatering apparatus that includes an input coupled to the crystallizer and an output to discharge a plurality of separate streams that each include a portion of the crystalline calcium carbonate solids and alkaline carbonate solution; and a seed transfer apparatus to deliver seed material into the crystallizer to maintain a consistent mass of seed material.Type: GrantFiled: April 21, 2021Date of Patent: June 6, 2023Assignee: Carbon Engineering Ltd.Inventors: Kenton Robert Heidel, David William Keith, Jane Anne Ritchie, Nicholas Vollendorf, Eric Fessler
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Patent number: 11655421Abstract: A method for producing a synthetic fuel from hydrogen and carbon dioxide comprises extracting hydrogen molecules from hydrogen compounds in a hydrogen feedstock to produce a hydrogen-containing fluid stream; extracting carbon dioxide molecules from a dilute gaseous mixture in a carbon dioxide feedstock to produce a carbon dioxide containing fluid stream; and processing the hydrogen and carbon dioxide containing fluid streams to produce a synthetic fuel. At least some thermal energy and/or material used for at least one of the steps of extracting hydrogen molecules, extracting carbon dioxide molecules, and processing the hydrogen and carbon dioxide containing fluid streams is obtained from thermal energy and/or material produced by another one of the steps of extracting hydrogen molecules, extracting carbon dioxide molecules, and processing the hydrogen and carbon dioxide containing fluid streams.Type: GrantFiled: December 21, 2017Date of Patent: May 23, 2023Assignee: Carbon Engineering Ltd.Inventors: Kenton Heidel, James Murphy, Adrian Corless, Geoff Holmes, Jenny McCahill, Anna Stukas, Jane Ritchie, Kevin Nold
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Patent number: 11623863Abstract: Techniques for converting carbonate material to carbon monoxide include transferring heat and at least one feed stream that includes a carbonate material and at least one of hydrogen, oxygen, water, or a hydrocarbon, into an integrated calcination and syngas production system that includes a syngas generating calciner (SGC) reactor; calcining the carbonate material to produce a carbon dioxide product and a solid oxide product; initiating a syngas production reaction; producing, from the syngas production reaction, at least one syngas product that includes at least one of a carbon monoxide product, a water product or a hydrogen product; and transferring at least one of the solid oxide product or the at least one syngas product out of the SGC reactor.Type: GrantFiled: December 12, 2018Date of Patent: April 11, 2023Assignee: Carbon Engineering Ltd.Inventors: Jenny Sara Jean McCahill, Douglas Edward Olmstead, Kenton Robert Heidel, Navjot Kaur Sandhu
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Patent number: 11613707Abstract: A method for producing a synthetic fuel from hydrogen and carbon dioxide comprises extracting hydrogen molecules from hydrogen compounds in a hydrogen feedstock to produce a hydrogen-containing fluid stream; extracting carbon dioxide molecules from a dilute gaseous mixture in a carbon dioxide feedstock to produce a carbon dioxide containing fluid stream; and processing the hydrogen and carbon dioxide containing fluid streams to produce a synthetic fuel. At least some thermal energy and/or material used for at least one of the steps of extracting hydrogen molecules, extracting carbon dioxide molecules, and processing the hydrogen and carbon dioxide containing fluid streams is obtained from thermal energy and/or material produced by another one of the steps of extracting hydrogen molecules, extracting carbon dioxide molecules, and processing the hydrogen and carbon dioxide containing fluid streams.Type: GrantFiled: December 21, 2017Date of Patent: March 28, 2023Assignee: Carbon Engineering Ltd.Inventors: Kenton Heidel, James Murphy, Adrian Corless, Geoff Holmes, Jenny McCahill, Anna Stukas, Jane Ritchie, Kevin Nold
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Patent number: 11504667Abstract: A carbon dioxide capture facility is disclosed comprising packing formed as a slab, and at least one liquid source. The slab has opposed dominant faces, the opposed dominant faces being at least partially wind penetrable to allow wind to flow through the packing. The at least one liquid source is oriented to direct carbon dioxide absorbent liquid into the packing to flow through the slab. The slab is disposed in a wind flow that has a non-zero incident angle with one of the opposed dominant faces. A method of carbon dioxide capture is also disclosed. Carbon dioxide absorbing liquid is applied into packing in a series of pulses. A gas containing carbon dioxide is flowed through the packing to at least partially absorb the carbon dioxide from the gas into the carbon dioxide absorbing liquid.Type: GrantFiled: April 15, 2019Date of Patent: November 22, 2022Assignee: Carbon Engineering Ltd.Inventors: David Keith, Maryam Mahmoudkhani, Alessandro Biglioli, Brandon Hart, Kenton Robert Heidel, Michal Foniok
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Patent number: 11014823Abstract: Techniques for growing crystalline calcium carbonate solids such that the crystalline calcium carbonate solids include a volume of 0.0005 mm3 to 5 mm3, include a slaker to react quicklime (CaO) and a low carbonate content fluid to yield a slurry of primarily slaked lime (Ca(OH)2); a fluidized-bed reactive crystallizer that encloses a solid bed mass and includes an input for a slurry of primarily slaked lime, an input for an alkaline solution and carbonate, and an output for crystalline calcium carbonate solids that include particles and an alkaline carbonate solution; a dewatering apparatus that includes an input coupled to the crystallizer and an output to discharge a plurality of separate streams that each include a portion of the crystalline calcium carbonate solids and alkaline carbonate solution; and a seed transfer apparatus to deliver seed material into the crystallizer to maintain a consistent mass of seed material.Type: GrantFiled: December 5, 2019Date of Patent: May 25, 2021Assignee: Carbon Engineering Ltd.Inventors: Kenton Robert Heidel, David William Keith, Jane Anne Ritchie, Nicholas Vollendorf, Eric Fessler
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Patent number: 11014043Abstract: Techniques for drift elimination in a liquid-gas contactor system include configuring a pre-fabricated mechanical frame coupled to a drift eliminator material to produce a framed drift eliminator assembly with substantially no air gaps between the drift eliminator material and the pre-fabricated mechanical frame, and coupling the framed drift eliminator assembly to the liquid-gas contactor system.Type: GrantFiled: July 17, 2019Date of Patent: May 25, 2021Assignee: Carbon Engineering Ltd.Inventors: Kenton Robert Heidel, Geoffrey James Holmes, David W. Keith
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Patent number: 10519041Abstract: Techniques for growing crystalline calcium carbonate solids such that the crystalline calcium carbonate solids include a volume of 0.0005 mm3 to 5 mm3, include a slaker to react quicklime (CaO) and a low carbonate content fluid to yield a slurry of primarily slaked lime (Ca(OH)2); a fluidized-bed reactive crystallizer that encloses a solid bed mass and includes an input for a slurry of primarily slaked lime, an input for an alkaline solution and carbonate, and an output for crystalline calcium carbonate solids that include particles and an alkaline carbonate solution; a dewatering apparatus that includes an input coupled to the crystallizer and an output to discharge a plurality of separate streams that each include a portion of the crystalline calcium carbonate solids and alkaline carbonate solution; and a seed transfer apparatus to deliver seed material into the crystallizer to maintain a consistent mass of seed material.Type: GrantFiled: December 6, 2016Date of Patent: December 31, 2019Assignee: Carbon Engineering Ltd.Inventors: Kenton Robert Heidel, David William Keith, Jane Anne Ritchie, Nicholas Vollendorf, Eric Fessler
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Patent number: 10421039Abstract: Techniques for distributing a liquid in a liquid-gas system include flowing a liquid into a system of nozzles and basin of the liquid-gas contacting system; and operating the nozzles and basin system with a distribution sub-assembly configured to operate the nozzles under a plurality of liquid flow rates and maintaining a consistent spatial liquid distribution of the liquid within the distribution sub-assembly at the plurality of liquid flow rates.Type: GrantFiled: June 14, 2017Date of Patent: September 24, 2019Assignee: Carbon Engineering Ltd.Inventors: Kenton Robert Heidel, Geoffrey James Holmes, David W. Keith
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Patent number: 10214448Abstract: A method includes transferring at least one feed stream including calcium oxide, calcium carbonate, water, and a fluidizing gas into a fluidized bed; contacting the calcium oxide with the water; based on contacting the calcium oxide with the water, initiating a hydrating reaction; producing, from the hydrating reaction, calcium hydroxide and heat; transferring a portion of the heat of the hydrating reaction to the calcium carbonate; and fluidizing the calcium oxide, calcium hydroxide, and the calcium carbonate into a first fluidization regime and a second fluidization regime. The first fluidization regime includes at least a portion of the calcium carbonate and at least a portion of the calcium oxide, and the second fluidization regime includes at least a portion of the calcium hydroxide and at least another portion of the calcium oxide. The first fluidization regime is different than the second fluidization regime.Type: GrantFiled: May 10, 2017Date of Patent: February 26, 2019Assignee: Carbon Engineering Ltd.Inventors: Kenton Robert Heidel, Robert A. Rossi
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Patent number: 9975100Abstract: Techniques for converting a portion of a carbonate to hydroxide include receiving an alkaline carbonate solution that includes between 0.1M (moles per liter of solution) to 4.0M hydroxide and between 0.1M to 4.1M carbonate; reacting, in a slaking process, quicklime (CaO) and a low carbonate content fluid to yield a slurry of primarily slaked lime (Ca(OH)2); and reacting the Ca(OH)2 slurry and the alkaline carbonate solution to grow calcium carbonate (CaCO3) crystal aggregates of 0.0005 mm3 to 5 mm3 in volume in a fluidized-bed reactive crystallizer.Type: GrantFiled: May 9, 2014Date of Patent: May 22, 2018Assignee: Carbon Engineering Ltd.Inventors: Kenton Robert Heidel, Jane Anne Ritchie, Arvinder Pal Singh Kainth, David William Keith