Patents Assigned to Carbon Engineering ULC
  • Patent number: 12239936
    Abstract: Techniques for humidifying a gas stream using a hydration system includes directing a gas stream through a contact zone of at least one hydration system; directing a hydration solution into the contact zone using a pump; contacting the gas stream with the hydration solution; evaporating water from the hydration solution into the gas stream to form a humidified gas stream, transporting the humidified gas stream out of the at least one hydration system; and collecting the remaining hydration solution in a hydration solution collection basin below the contact zone. The at least one hydration system is fluidly coupled to at least one downstream process and the humidified gas stream from the at least one hydration system is transported as a feed stream to the at least one downstream process.
    Type: Grant
    Filed: April 16, 2019
    Date of Patent: March 4, 2025
    Assignee: Carbon Engineering ULC
    Inventors: Kenton Robert Heidel, David St. Angelo, Jane Anne Ritchie
  • Patent number: 12221382
    Abstract: An apparatus includes a fluidized bed vessel with inlet ports arranged to receive at least one feed stream comprising calcium oxide, calcium carbonate, water, and a fluidizing gas into a fluidized bed vessel. The calcium oxide contacts the water to initiate a hydrating reaction to produce calcium hydroxide and heat. The fluidized bed vessel is configured to operate with a fluidization velocity that fluidizes and separates at least a portion of the calcium carbonate and at least a portion of the calcium oxide into a first fluidization regime, and at least a portion of the calcium hydroxide and at least another portion of the calcium oxide into a second fluidization regime. The apparatus further includes a heat transfer assembly configured to transfer heat of the hydrating reaction to the calcium carbonate, and a cyclone configured to separate a portion of the fluidization gas from a portion of at least one of the calcium hydroxide, calcium carbonate or calcium oxide.
    Type: Grant
    Filed: May 19, 2021
    Date of Patent: February 11, 2025
    Assignee: Carbon Engineering ULC
    Inventors: Kenton Robert Heidel, Robert A. Rossi
  • Patent number: 12214311
    Abstract: A system for removing CO2 from a dilute gas mixture includes a frame including a plurality of structural members; at least one packing section including one or more packing sheets, the one or more packing sheets including a plurality of macrostructures; one or more basins positioned at least partially below the at least one packing section, the one or more basins configured to hold a CO2 capture solution; at least one fan positioned to circulate a CO2 laden gas through the at least one packing section; and a liquid distribution system configured to flow the CO2 capture solution onto the at least one packing section.
    Type: Grant
    Filed: December 7, 2021
    Date of Patent: February 4, 2025
    Assignee: Carbon Engineering ULC
    Inventors: Douglas Edward Olmstead, Megan Lynn O'Brien, Teresa Juliet Pena Bastidas, Todd Ernest Wilke
  • Patent number: 12151202
    Abstract: A carbon dioxide capture facility is disclosed comprising packing formed as a slab, and at least one liquid source. The slab has opposed dominant faces, the opposed dominant faces being at least partially wind penetrable to allow wind to flow through the packing. The at least one liquid source is oriented to direct carbon dioxide absorbent liquid into the packing to flow through the slab. The slab is disposed in a wind flow that has a non-zero incident angle with one of the opposed dominant faces. A method of carbon dioxide capture is also disclosed. Carbon dioxide absorbing liquid is applied into packing in a series of pulses. A gas containing carbon dioxide is flowed through the packing to at least partially absorb the carbon dioxide from the gas into the carbon dioxide absorbing liquid.
    Type: Grant
    Filed: November 21, 2022
    Date of Patent: November 26, 2024
    Assignee: Carbon Engineering ULC
    Inventors: David Keith, Maryam Mahmoudkhani, Alessandro Biglioli, Brandon Hart, Kenton Robert Heidel, Michal Foniok
  • Patent number: 12138587
    Abstract: Techniques for drift elimination in a liquid-gas contactor system include configuring a pre-fabricated mechanical frame coupled to a drift eliminator material to produce a framed drift eliminator assembly with substantially no air gaps between the drift eliminator material and the pre-fabricated mechanical frame, and coupling the framed drift eliminator assembly to the liquid-gas contactor system.
    Type: Grant
    Filed: April 13, 2021
    Date of Patent: November 12, 2024
    Assignee: Carbon Engineering ULC
    Inventors: Kenton Robert Heidel, Geoffrey James Holmes, David W. Keith
  • Patent number: 12054399
    Abstract: Techniques for growing crystalline calcium carbonate solids such that the crystalline calcium carbonate solids include a volume of 0.0005 mm3 to 5 mm3, include a slaker to react quicklime (CaO) and a low carbonate content fluid to yield a slurry of primarily slaked lime (Ca(OH)2); a fluidized-bed reactive crystallizer that encloses a solid bed mass and includes an input for a slurry of primarily slaked lime, an input for an alkaline solution and carbonate, and an output for crystalline calcium carbonate solids that include particles and an alkaline carbonate solution; a dewatering apparatus that includes an input coupled to the crystallizer and an output to discharge a plurality of separate streams that each include a portion of the crystalline calcium carbonate solids and alkaline carbonate solution; and a seed transfer apparatus to deliver seed material into the crystallizer to maintain a consistent mass of seed material.
    Type: Grant
    Filed: April 20, 2023
    Date of Patent: August 6, 2024
    Assignee: Carbon Engineering ULC
    Inventors: Kenton Robert Heidel, David William Keith, Jane Anne Ritchie, Nicholas Vollendorf, Eric Fessler