Patents Assigned to Carbon Holdings Intellectual Properties, LLC
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Publication number: 20250059626Abstract: A method of separating a rare earth element from coal and clay ores includes subjecting a raw coal to a liquefaction process to form a pitch or a pitch resin and filtering the pitch or pitch resin to capture the rare earth element. The method further includes refining the pitch or pitch resin to produce a mesophase pitch. The method also includes subjecting the mesophase pitch or pitch resin to a low-crystallinity spinning process to form a carbon fiber.Type: ApplicationFiled: November 5, 2024Publication date: February 20, 2025Applicant: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Garrett W. Lindemann, Donald W. Collins, Charles Hill, Alex Moyes
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Publication number: 20250041783Abstract: Embodiments discloses herein relate to methods of processing coal. A method to process coal includes subjecting raw coal to a liquefaction process effective to form a liquid pitch resin and subjecting the liquid pitch resin to a filtration process. The method further includes subjecting the liquid pitch resin to a low crystallinity spinning process to form a raw fiber. The raw fiber is then further subjected to a stabilization process configured to oxygen cross-link the fiber to form a stabilized fiber and then subjecting the stabilized fiber to a carbonization process to form a low thermal conductivity carbon fiber.Type: ApplicationFiled: October 25, 2024Publication date: February 6, 2025Applicant: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Christopher L. Yurchick
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Patent number: 12209220Abstract: A method for forming mesophase pitch can include applying a stimulus to a first amount of coal tar to form a first amount of mesophase pitch. The stimulus can include one or more of an electromagnetic field (“EMF”) or a magnetic field. The method can further include evaluating a characteristic of the first amount of mesophase pitch, changing a parameter of the stimulus in response to evaluating the characteristic of the first amount of mesophase pitch, and applying the stimulus exhibiting the changed parameters to a second amount of coal tar to form mesophase pitch.Type: GrantFiled: August 28, 2023Date of Patent: January 28, 2025Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventor: Charles Agee Atkins
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Patent number: 12179134Abstract: A method of removing carbon dioxide from a gas can include providing a gaseous feed stream including a carbon dioxide gas and adsorbing the carbon dioxide gas with a porous carbon sorbent. The method can further include de-adsorbing the carbon dioxide and combining the carbon dioxide with a substantially pure hydrogen gas to produce at least one of methane and methanol. The adsorbing and de-adsorbing of the carbon dioxide gas can be conducted by an electric swing adsorption.Type: GrantFiled: April 29, 2022Date of Patent: December 31, 2024Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Christopher L Yurchick, Charles Hill, Robert McDowell
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Publication number: 20240392414Abstract: A method of separating a rare earth element from coal and clay ores includes subjecting a raw coal to a liquefaction process to form a pitch or a pitch resin and filtering the pitch or pitch resin to capture the rare earth element. The method further includes refining the pitch or pitch resin to produce a mesophase pitch. The method also includes subjecting the mesophase pitch or pitch resin to a low-crystallinity spinning process to form a carbon fiber.Type: ApplicationFiled: May 28, 2024Publication date: November 28, 2024Applicant: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Garrett W. Lindemann, Donald W. Collins, Charles Hill, Alex Moyes
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Patent number: 12145097Abstract: Embodiments discloses herein relate to methods of processing coal. A method to process coal includes subjecting raw coal to a liquefaction process effective to form a liquid pitch resin and subjecting the liquid pitch resin to a filtration process. The method further includes subjecting the liquid pitch resin to a low crystallinity spinning process to form a raw fiber. The raw fiber is then further subjected to a stabilization process configured to oxygen cross-link the fiber to form a stabilized fiber and then subjecting the stabilized fiber to a carbonization process to form a low thermal conductivity carbon fiber.Type: GrantFiled: June 14, 2021Date of Patent: November 19, 2024Assignee: Carbon Holdings Intellectual Properties, LLCInventors: Charles Agee Atkins, Christopher L. Yurchick
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Patent number: 12071593Abstract: Systems and methods of processing coal to form mesophase pitch include performing a low-severity direct coal liquefaction (LSDCL) process on a coal feedstock to produce a coal tar pitch therefrom. The systems and methods can include contacting coal directly with a catalyst in the presence of a solvent, pressurizing the coal in direct contact with the catalyst in the presence of the solvent to a predetermined pressure of about 1000 psia or less, heating the coal in direct contact with the catalyst in the presence of the solvent to a predetermined temperature of about 380° C. or less, and liquefying the coal to form a coal tar pitch. The coal tar pitch can be thermally treated to a liquid crystal phase exhibiting anisotropic spheres of mesophase and spun to form carbon fibers.Type: GrantFiled: March 23, 2020Date of Patent: August 27, 2024Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventor: Charles Agee Atkins
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Patent number: 11975975Abstract: A method of producing advanced carbon materials can include extracting a coal sample from a location, performing a spectral analysis on the coal sample, determining one or more desired advanced carbon materials based at least in part on spectral analysis, extracting an amount of coal from the location, beneficiating the amount of coal, and processing the beneficiated amount of coal to produce the one or more desired advanced carbon materials from at least some of the amount of coal.Type: GrantFiled: September 10, 2021Date of Patent: May 7, 2024Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
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Patent number: 11912941Abstract: A method and apparatus are provided for processing hydrocarbon coal slurry feeds. The method and apparatus enhance the conversion of the coal feeds into useful conversion products, such as high melting and high carbon containing pitch products. In particular, the present techniques utilize a specially designed “self-cleaning” and “wall-catalyzed” preheater-reactor systems.Type: GrantFiled: February 24, 2021Date of Patent: February 27, 2024Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Christopher L. Yurchick, Charles S. Hill
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Patent number: 11807537Abstract: A method of producing advanced carbon materials can include providing coal to a processing facility, beneficiating the coal to remove impurities from the coal, processing the beneficiated coal to produce a pitch, and treating the pitch to produce an advanced carbon material such as carbon fibers, carbon nanotubes, graphene, carbon fibers, polymers, biomaterials, or other carbon materials.Type: GrantFiled: August 9, 2021Date of Patent: November 7, 2023Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
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Patent number: 11767223Abstract: A method of producing at least one or more resins is disclosed. The method includes providing an amount of raw coal. The raw coal includes one or more impurities therein. The method also includes beneficiating the amount of raw coal to selectively removing at least a portion of some of the one or more impurities in the raw coal to form beneficiated coal. Additionally, the method includes processing the beneficiated coal to produce an amount of pitch. The method further includes modifying at least some of the pitch to produce the one or more resins. The one or more resins include a selected amount of a remainder of the one or more impurities that were not removed while beneficiating the amount of the raw coal, processing the beneficiated coal, and modifying at least some of the pitch.Type: GrantFiled: August 9, 2021Date of Patent: September 26, 2023Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
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Patent number: 11739271Abstract: A method for forming mesophase pitch can include applying a stimulus to a first amount of coal tar to form a first amount of mesophase pitch. The stimulus can include one or more of an electromagnetic field (“EMF”) or a magnetic field. The method can further include evaluating a characteristic of the first amount of mesophase pitch, changing a parameter of the stimulus in response to evaluating the characteristic of the first amount of mesophase pitch, and applying the stimulus exhibiting the changed parameters to a second amount of coal tar to form mesophase pitch.Type: GrantFiled: July 12, 2022Date of Patent: August 29, 2023Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventor: Charles Agee Atkins
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Patent number: 11680326Abstract: A method of producing graphite may include beneficiating an amount of coal to form a coal char, grinding the coal char to produce a crushed char and placing the crushed char in a porous container. Then, the method includes immersing the porous container in a molten salt bath. The molten salt bath includes a graphite anode. The method further includes applying an electrical potential across the porous container and the graphite anode such that a graphite deposit forms on the graphite anode. The graphite anode is removed from the molten salt bath and the graphite deposit is separated from the graphite anode to produce graphite fragments.Type: GrantFiled: March 25, 2022Date of Patent: June 20, 2023Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: James T. Dietz, Robert McDowell, Charles Agee Atkins
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Patent number: 11634331Abstract: A method of producing advanced carbon materials can include providing coal to a processing facility, beneficiating the coal to remove impurities from the coal, processing the beneficiated coal to produce a pitch, and treating the pitch to produce an advanced carbon material such as carbon fibers, carbon nanotubes, graphene, resins, polymers, biomaterials, or other carbon materials.Type: GrantFiled: May 21, 2021Date of Patent: April 25, 2023Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
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Patent number: 11525091Abstract: A method of forming high molecular weight (“HMW”) coal tar can include combining supercritical carbon dioxide (sCO2) and an amount of coal tar, and fractionating the amount of coal tar to form the HMW coal tar. The method can further include forming the amount of coal tar from coal. Forming the amount of coal tar from coal can include extracting the coal tar from an amount of coal using sCO2.Type: GrantFiled: March 23, 2020Date of Patent: December 13, 2022Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Matthew Targett
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Patent number: 11435313Abstract: An example method includes providing coal and extracting the graphene from the coal. The graphene may be extracted using any suitable technique, such as the Hummers method, a modified Hummers method, or exfoliation of graphite. The graphene may include impurities or other electrical properties that depend at least partially on the composition of the coal. The method may further include forming a life science device from the graphene. The life science device may include, for example, a biosensor or a drug delivery system.Type: GrantFiled: March 23, 2020Date of Patent: September 6, 2022Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventors: Charles Agee Atkins, Garrett W. Lindemann
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Patent number: 11384288Abstract: A method for forming mesophase pitch can include applying a stimulus to a first amount of coal tar to form a first amount of mesophase pitch. The stimulus can include one or more of an electromagnetic field (“EMF”) or a magnetic field. The method can further include evaluating a characteristic of the first amount of mesophase pitch, changing a parameter of the stimulus in response to evaluating the characteristic of the first amount of mesophase pitch, and applying the stimulus exhibiting the changed parameters to a second amount of coal tar to form mesophase pitch.Type: GrantFiled: March 20, 2020Date of Patent: July 12, 2022Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLCInventor: Charles Agee Atkins
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Patent number: 11124417Abstract: A method of producing advanced carbon materials can include extracting a coal sample from a location, performing a spectral analysis on the coal sample, determining one or more desired advanced carbon materials based at least in part on spectral analysis, extracting an amount of coal from the location, beneficiating the amount of coal, and processing the beneficiated amount of coal to produce the one or more desired advanced carbon materials from at least some of the amount of coal.Type: GrantFiled: December 21, 2018Date of Patent: September 21, 2021Assignee: Carbon Holding Intellectual Properties, LLCInventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
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Patent number: 11104581Abstract: A method of producing advanced carbon materials can include providing coal to a processing facility, beneficiating the coal to remove impurities from the coal, processing the beneficiated coal to produce a pitch, and treating the pitch to produce an advanced carbon material such as carbon fibers, carbon nanotubes, graphene, carbon fibers, polymers, biomaterials, or other carbon materials.Type: GrantFiled: December 21, 2018Date of Patent: August 31, 2021Assignee: Carbon Holdings Intellectual Properties, LLCInventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
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Patent number: 11104580Abstract: A method of producing at least one or more resins is disclosed. The method includes providing an amount of raw coal. The raw coal includes one or more impurities therein. The method also includes beneficiating the amount of raw coal to selectively removing at least a portion of some of the one or more impurities in the raw coal to form beneficiated coal. Additionally, the method includes processing the beneficiated coal to produce an amount of pitch. The method further includes modifying at least some of the pitch to produce the one or more resins. The one or more resins include a selected amount of a remainder of the one or more impurities that were not removed while beneficiating the amount of the raw coal, processing the beneficiated coal, and modifying at least some of the pitch.Type: GrantFiled: December 21, 2018Date of Patent: August 31, 2021Assignee: Carbon Holdings Intellectual Properties, LLCInventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett