Patents Assigned to Carbon Holdings Intellectual Properties, LLC
  • Publication number: 20250059626
    Abstract: A method of separating a rare earth element from coal and clay ores includes subjecting a raw coal to a liquefaction process to form a pitch or a pitch resin and filtering the pitch or pitch resin to capture the rare earth element. The method further includes refining the pitch or pitch resin to produce a mesophase pitch. The method also includes subjecting the mesophase pitch or pitch resin to a low-crystallinity spinning process to form a carbon fiber.
    Type: Application
    Filed: November 5, 2024
    Publication date: February 20, 2025
    Applicant: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Garrett W. Lindemann, Donald W. Collins, Charles Hill, Alex Moyes
  • Publication number: 20250041783
    Abstract: Embodiments discloses herein relate to methods of processing coal. A method to process coal includes subjecting raw coal to a liquefaction process effective to form a liquid pitch resin and subjecting the liquid pitch resin to a filtration process. The method further includes subjecting the liquid pitch resin to a low crystallinity spinning process to form a raw fiber. The raw fiber is then further subjected to a stabilization process configured to oxygen cross-link the fiber to form a stabilized fiber and then subjecting the stabilized fiber to a carbonization process to form a low thermal conductivity carbon fiber.
    Type: Application
    Filed: October 25, 2024
    Publication date: February 6, 2025
    Applicant: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Christopher L. Yurchick
  • Patent number: 12209220
    Abstract: A method for forming mesophase pitch can include applying a stimulus to a first amount of coal tar to form a first amount of mesophase pitch. The stimulus can include one or more of an electromagnetic field (“EMF”) or a magnetic field. The method can further include evaluating a characteristic of the first amount of mesophase pitch, changing a parameter of the stimulus in response to evaluating the characteristic of the first amount of mesophase pitch, and applying the stimulus exhibiting the changed parameters to a second amount of coal tar to form mesophase pitch.
    Type: Grant
    Filed: August 28, 2023
    Date of Patent: January 28, 2025
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventor: Charles Agee Atkins
  • Patent number: 12179134
    Abstract: A method of removing carbon dioxide from a gas can include providing a gaseous feed stream including a carbon dioxide gas and adsorbing the carbon dioxide gas with a porous carbon sorbent. The method can further include de-adsorbing the carbon dioxide and combining the carbon dioxide with a substantially pure hydrogen gas to produce at least one of methane and methanol. The adsorbing and de-adsorbing of the carbon dioxide gas can be conducted by an electric swing adsorption.
    Type: Grant
    Filed: April 29, 2022
    Date of Patent: December 31, 2024
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Christopher L Yurchick, Charles Hill, Robert McDowell
  • Publication number: 20240392414
    Abstract: A method of separating a rare earth element from coal and clay ores includes subjecting a raw coal to a liquefaction process to form a pitch or a pitch resin and filtering the pitch or pitch resin to capture the rare earth element. The method further includes refining the pitch or pitch resin to produce a mesophase pitch. The method also includes subjecting the mesophase pitch or pitch resin to a low-crystallinity spinning process to form a carbon fiber.
    Type: Application
    Filed: May 28, 2024
    Publication date: November 28, 2024
    Applicant: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Garrett W. Lindemann, Donald W. Collins, Charles Hill, Alex Moyes
  • Patent number: 12145097
    Abstract: Embodiments discloses herein relate to methods of processing coal. A method to process coal includes subjecting raw coal to a liquefaction process effective to form a liquid pitch resin and subjecting the liquid pitch resin to a filtration process. The method further includes subjecting the liquid pitch resin to a low crystallinity spinning process to form a raw fiber. The raw fiber is then further subjected to a stabilization process configured to oxygen cross-link the fiber to form a stabilized fiber and then subjecting the stabilized fiber to a carbonization process to form a low thermal conductivity carbon fiber.
    Type: Grant
    Filed: June 14, 2021
    Date of Patent: November 19, 2024
    Assignee: Carbon Holdings Intellectual Properties, LLC
    Inventors: Charles Agee Atkins, Christopher L. Yurchick
  • Patent number: 12071593
    Abstract: Systems and methods of processing coal to form mesophase pitch include performing a low-severity direct coal liquefaction (LSDCL) process on a coal feedstock to produce a coal tar pitch therefrom. The systems and methods can include contacting coal directly with a catalyst in the presence of a solvent, pressurizing the coal in direct contact with the catalyst in the presence of the solvent to a predetermined pressure of about 1000 psia or less, heating the coal in direct contact with the catalyst in the presence of the solvent to a predetermined temperature of about 380° C. or less, and liquefying the coal to form a coal tar pitch. The coal tar pitch can be thermally treated to a liquid crystal phase exhibiting anisotropic spheres of mesophase and spun to form carbon fibers.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: August 27, 2024
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventor: Charles Agee Atkins
  • Patent number: 11975975
    Abstract: A method of producing advanced carbon materials can include extracting a coal sample from a location, performing a spectral analysis on the coal sample, determining one or more desired advanced carbon materials based at least in part on spectral analysis, extracting an amount of coal from the location, beneficiating the amount of coal, and processing the beneficiated amount of coal to produce the one or more desired advanced carbon materials from at least some of the amount of coal.
    Type: Grant
    Filed: September 10, 2021
    Date of Patent: May 7, 2024
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
  • Patent number: 11912941
    Abstract: A method and apparatus are provided for processing hydrocarbon coal slurry feeds. The method and apparatus enhance the conversion of the coal feeds into useful conversion products, such as high melting and high carbon containing pitch products. In particular, the present techniques utilize a specially designed “self-cleaning” and “wall-catalyzed” preheater-reactor systems.
    Type: Grant
    Filed: February 24, 2021
    Date of Patent: February 27, 2024
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Christopher L. Yurchick, Charles S. Hill
  • Patent number: 11807537
    Abstract: A method of producing advanced carbon materials can include providing coal to a processing facility, beneficiating the coal to remove impurities from the coal, processing the beneficiated coal to produce a pitch, and treating the pitch to produce an advanced carbon material such as carbon fibers, carbon nanotubes, graphene, carbon fibers, polymers, biomaterials, or other carbon materials.
    Type: Grant
    Filed: August 9, 2021
    Date of Patent: November 7, 2023
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
  • Patent number: 11767223
    Abstract: A method of producing at least one or more resins is disclosed. The method includes providing an amount of raw coal. The raw coal includes one or more impurities therein. The method also includes beneficiating the amount of raw coal to selectively removing at least a portion of some of the one or more impurities in the raw coal to form beneficiated coal. Additionally, the method includes processing the beneficiated coal to produce an amount of pitch. The method further includes modifying at least some of the pitch to produce the one or more resins. The one or more resins include a selected amount of a remainder of the one or more impurities that were not removed while beneficiating the amount of the raw coal, processing the beneficiated coal, and modifying at least some of the pitch.
    Type: Grant
    Filed: August 9, 2021
    Date of Patent: September 26, 2023
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
  • Patent number: 11739271
    Abstract: A method for forming mesophase pitch can include applying a stimulus to a first amount of coal tar to form a first amount of mesophase pitch. The stimulus can include one or more of an electromagnetic field (“EMF”) or a magnetic field. The method can further include evaluating a characteristic of the first amount of mesophase pitch, changing a parameter of the stimulus in response to evaluating the characteristic of the first amount of mesophase pitch, and applying the stimulus exhibiting the changed parameters to a second amount of coal tar to form mesophase pitch.
    Type: Grant
    Filed: July 12, 2022
    Date of Patent: August 29, 2023
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventor: Charles Agee Atkins
  • Patent number: 11680326
    Abstract: A method of producing graphite may include beneficiating an amount of coal to form a coal char, grinding the coal char to produce a crushed char and placing the crushed char in a porous container. Then, the method includes immersing the porous container in a molten salt bath. The molten salt bath includes a graphite anode. The method further includes applying an electrical potential across the porous container and the graphite anode such that a graphite deposit forms on the graphite anode. The graphite anode is removed from the molten salt bath and the graphite deposit is separated from the graphite anode to produce graphite fragments.
    Type: Grant
    Filed: March 25, 2022
    Date of Patent: June 20, 2023
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: James T. Dietz, Robert McDowell, Charles Agee Atkins
  • Patent number: 11634331
    Abstract: A method of producing advanced carbon materials can include providing coal to a processing facility, beneficiating the coal to remove impurities from the coal, processing the beneficiated coal to produce a pitch, and treating the pitch to produce an advanced carbon material such as carbon fibers, carbon nanotubes, graphene, resins, polymers, biomaterials, or other carbon materials.
    Type: Grant
    Filed: May 21, 2021
    Date of Patent: April 25, 2023
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
  • Patent number: 11525091
    Abstract: A method of forming high molecular weight (“HMW”) coal tar can include combining supercritical carbon dioxide (sCO2) and an amount of coal tar, and fractionating the amount of coal tar to form the HMW coal tar. The method can further include forming the amount of coal tar from coal. Forming the amount of coal tar from coal can include extracting the coal tar from an amount of coal using sCO2.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: December 13, 2022
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Matthew Targett
  • Patent number: 11435313
    Abstract: An example method includes providing coal and extracting the graphene from the coal. The graphene may be extracted using any suitable technique, such as the Hummers method, a modified Hummers method, or exfoliation of graphite. The graphene may include impurities or other electrical properties that depend at least partially on the composition of the coal. The method may further include forming a life science device from the graphene. The life science device may include, for example, a biosensor or a drug delivery system.
    Type: Grant
    Filed: March 23, 2020
    Date of Patent: September 6, 2022
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventors: Charles Agee Atkins, Garrett W. Lindemann
  • Patent number: 11384288
    Abstract: A method for forming mesophase pitch can include applying a stimulus to a first amount of coal tar to form a first amount of mesophase pitch. The stimulus can include one or more of an electromagnetic field (“EMF”) or a magnetic field. The method can further include evaluating a characteristic of the first amount of mesophase pitch, changing a parameter of the stimulus in response to evaluating the characteristic of the first amount of mesophase pitch, and applying the stimulus exhibiting the changed parameters to a second amount of coal tar to form mesophase pitch.
    Type: Grant
    Filed: March 20, 2020
    Date of Patent: July 12, 2022
    Assignee: CARBON HOLDINGS INTELLECTUAL PROPERTIES, LLC
    Inventor: Charles Agee Atkins
  • Patent number: 11124417
    Abstract: A method of producing advanced carbon materials can include extracting a coal sample from a location, performing a spectral analysis on the coal sample, determining one or more desired advanced carbon materials based at least in part on spectral analysis, extracting an amount of coal from the location, beneficiating the amount of coal, and processing the beneficiated amount of coal to produce the one or more desired advanced carbon materials from at least some of the amount of coal.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: September 21, 2021
    Assignee: Carbon Holding Intellectual Properties, LLC
    Inventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
  • Patent number: 11104581
    Abstract: A method of producing advanced carbon materials can include providing coal to a processing facility, beneficiating the coal to remove impurities from the coal, processing the beneficiated coal to produce a pitch, and treating the pitch to produce an advanced carbon material such as carbon fibers, carbon nanotubes, graphene, carbon fibers, polymers, biomaterials, or other carbon materials.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: August 31, 2021
    Assignee: Carbon Holdings Intellectual Properties, LLC
    Inventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett
  • Patent number: 11104580
    Abstract: A method of producing at least one or more resins is disclosed. The method includes providing an amount of raw coal. The raw coal includes one or more impurities therein. The method also includes beneficiating the amount of raw coal to selectively removing at least a portion of some of the one or more impurities in the raw coal to form beneficiated coal. Additionally, the method includes processing the beneficiated coal to produce an amount of pitch. The method further includes modifying at least some of the pitch to produce the one or more resins. The one or more resins include a selected amount of a remainder of the one or more impurities that were not removed while beneficiating the amount of the raw coal, processing the beneficiated coal, and modifying at least some of the pitch.
    Type: Grant
    Filed: December 21, 2018
    Date of Patent: August 31, 2021
    Assignee: Carbon Holdings Intellectual Properties, LLC
    Inventors: Charles Agee Atkins, Garrett W. Lindemann, Matthew Targett